Powermax125 plasma system

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About

Delivering maximum power and performance for air plasma, the Powermax125® plasma system cuts thick metals fast. Able to make short work of the toughest cutting and gouging jobs, the system offers a 100% duty cycle, a 25 mm (1") mechanized pierce capability, and fast gouging metal removal. It also gives you the latest technological innovations, such as Smart Sense™ technology to automatically adjust the gas pressure. Eleven Duramax™ Hyamp torch styles provide versatility for hand cutting, portable automation, X-Y table cutting, extended reach cutting, and robotic cutting and gouging.

Suggested retail price Complete configurations starting at $7,760.00 USD
Type Plasma systems
Product line Powermax
Material type Mild steel, stainless steel, aluminum
Industries
Applications

Maximum productivity

  • Finish jobs faster with cut speeds five times greater than oxyfuel on 12 mm (1/2”) mild steel
  • Superior cut and gouge quality let you spend less time on grinding and edge preparation
  • 100% duty cycle maximizes your cutting time
  • Multiple, easy-to-use torch styles let you tackle a wide variety of jobs using the same system

Easy-to-use for cutting and gouging

  • No need to change the air pressure – Smart Sense™ technology ensures that it is always correctly set
  • SpringStart™ technology ensures consistent starting and a more reliable torch
  • Drag cut at full output with a patented shield that reduces dross buildup for smoother cutting

Lower operating costs

  • Consumable life up to four times longer than other systems in this amperage range
  • Electrode end-of-life detection protects the torch and workpiece from damage by automatically stopping power when the electrode is overused

Built to handle tough jobs

  • Hypertherm Certified™ reliability ensures peak performance even in the harshest environments
  • Duramax™ Hyamp torches are designed for high-impact and heat resistance

Input voltages CSA 480/600 V, 3-PH, 50/60 Hz
CE 400 V, 3-PH, 50/60 Hz
CCC 380 V, 3-PH, 50/60 Hz
Input current @ 21.9 kW 300/400/480/600 V, 38/36/31/24 A
Output current 30 - 125 A
Rated output voltage 175 VDC
Duty cycle @ 40°C (104°F) 100% @ 125 A
Open circuit voltage (OCV)
  • 400/600 CSA: 320 VDC
  • 380 V CCC: 290 VDC
  • 400 V CE: 305 VDC
Dimensions with handles 592 mm D; 274 mm W; 508 mm H (23.3" D; 10.8" W; 20.0" H)
Weight with 7.6 m (25') torch
  • 480 V, 47,9 kg (105.7 lbs)
  • 600 V, 47,5 kg (104.7 lbs)
  • 380 V, 45,2 kg (99.6 lbs)
  • 400 V, 48,9 kg (107.8 lbs)
Gas Supply Clean, dry, oil-free air or nitrogen
Recommended gas inlet
flow rate / pressure
Cutting: 260 l/min (550 scfh) @5.9 bar (85 psi)
Gouging: 212 l/min (450 scfh) @4.1 bar (60 psi)
Input power cable length 3 m (10') *
Power supply type Inverter - IGBT
Engine drive requirement 40 kW for full 125 A output
Certifications CSA-certified for use in the Americas and Asia, except China.
CE, C-Tick, CU/GOST, Ukr, and Serbian — for use in Europe, Australia, Belarus, Kazakhstan, Russia, Serbia, Ukraine, and other countries where accepted.
CCC for use in China.
Warranty Power supplies have a 3-year warranty and torches a 1-year warranty.

*No power cord on some CCC models.

Engine-driven generator operation

Engine drive ratingSystem output currentPerformance (arc stretch)
40 kW 125 A Full
30 kW 125 A Limited
30 kW 100 A Full
25 kW 100 A Limited
22.5 kW 75 A Full
20 kW 75 A Limited
20 kW 60 A Full
15 kW 60 A Limited
12 kW 40 A Full
10 kW 40 A Limited
10 kW 30 A Full
8 kW 30 A Limited

 

Environmental stewardship is a core value of Hypertherm. Our Powermax products are engineered to meet and exceed global environmental regulations including the RoHS directive.

CapacityThicknessCut speed
 

Cutting

Recommended 38 mm (1-1/2”) 457 mm/min (18 ipm)
  44 mm (1-3/4”) 250 mm/min (10 ipm)
Severance (hand cutting) 57 mm (2-1/4”) 125 mm/min (5 ipm)
Pierce * 25 mm (1”)  

* Pierce rating for handheld use or with automatic torch height control

CapacityMetal removal rateGroove profile
 

Gouging

Typical gouge 12,52 kg/hr
(27.6 lbs/hr)
4,3 mm - 7,9 mm D x 6,1 mm - 9,9 mm W
(0.17-0.31” D x 0.24-0.39” W)

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Visit our where to buy page to find a potential partner, or contact Hypertherm directly if you need further assistance.

Standard configurations

Below are the standard system configurations, which include a power supply, torch and work cable.

 85° hand torch85° and 15°
hand torches
180° full-length machine torch180° full-length machine torch and 85° hand torch
Power suppliesVoltage configurations 7.6 m (25') 15.2 m (50') 7.6 m (25') 15.2 m (50') 7.6 m (25') 15.2 m (50') 15.2 m (50') / 7.6 m (25')
    without remote pendant with remote pendant without remote pendant with I/O cables (no pendant) with remote pendant without remote pendant with I/O cables (no pendant) with remote pendant
Power supply with CPC port and voltage divider 480 V CSA1 059536 059537 059538 059569 059539     059540     059541
600 V CSA 059546 059547 059555 059570 059552     059553     059554
380 V CCC2 059556 059557     059558           059559
400 V CE3 059526 059527 059528 059572 059530     059531     059529
Power supply with CPC port, voltage divider, and serial port 480 V           059542 059544   059543 059545  
600 V           059550 059548   059551 059549  
380 V CCC           059560     059561    
400 V CE           059532 059534   059533 059535  

1 For use in the Americas and Asia, except China.
2 For use in China.
3 For use in countries that require CE or GOST marks.

Custom configurations

Select a power supply, torch, torch consumable kit, work cable and other components.

Power supply options

 Power supply with CPC port and voltage dividerPower supply with CPC port, voltage divider, and serial port
480 V CSA 059488 059489
600 V CSA 059509 059510
380 V CCC 059490 * 059491 *
400 V CE 059486 059487

* Does not include a power cord.

Starter kit consumable options

(View related consumables section for all consumable kit options )

 HandheldMechanizedMechanized with ohmic retaining cap
Kit 428099 428100 428101

Duramax Hyamp torch options

 Hand torchesMachine torchesRobotic torchesLong torches
Cable length 85° 15° 180° Mini 180° 45° 90° 180° 0,6 m (2'),45° 0,6 m (2'),90° 1,2 m (4'),45° 1,2 m (4'),90°
4,5 m (15')     059519 059514              
7,6 m (25') 059492 059495 059520 059515 059564 059565 059566 059562 059563 059567 059568
10,7 m (35')     059521 059516              
15,2 m (50') 059493 059496 059522 059517       059579 059580 059581 059582
22,8 m (75') 059494 059497 059523                

Cable options

 Work cablesControl cables
Cable length Hand clamp C-style clamp Ring terminal Remote pendant CNC, spade connector, divided voltage CNC, spade connector, no divided voltage CNC, D-sub connector, divided voltage RS-485 Serial comm, unterminated RS-485 Serial comm, D-sub
7,6 m (25') 223292 223298 223295 128650 228350 023206 223048 223236 223239
15,2 m (50') 223293 223299 223296 128651 228351 023279 123896 223237 223240
22,8 m (75') 223294 223300 223297 128652          

Media

  • Powermax125 Overview

    Watch a Powermax125 overview

    01:51

  • Powermax125 setup video

    Watch a Powermax125 setup video

    10:27

  • PMX125 cut sample

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