Benefits of Hypertherm Powermax cartridges

Easy to use

  • Easy to identify single-piece cartridges have large markings and are color-coded by process to eliminate parts.

  • Simplified identification and operation minimizes downtime, troubleshooting, waste, and training time.

  • Used cartridge consumables are 85% metal by weight and are
    easily recycled (/resources/system-support/recycling/returntorecycle-program/)
    using normal scrapping processes.

  • Used cartridge consumables are 85% metal by weight and are easily recycled using normal scrapping processes.

Versatile

  • Tackle a wide range of jobs with application-specific cartridges and easily interchangeable torch styles and for various types of cutting and gouging.

  • Specialty cartridges for Max removal and Max control gouging, HyAccess, FlushCut™, HyPilot and FineCut® extend the capabilities of Powermax systems.

  • Requiring only a quarter-turn for installation and removal, the Powermax cartridge enables simple and fast changing from one application to the next.

Torch compatibility

  • Fully compatible with all SmartSYNC torches, on Powermax SYNC systems

    • Enables automated process set-up and data transfer to the system.

    • Available cartridge reader accessory pairs with Powermax SYNC cartridge reader smartphone app to analyze performance data such as starts, transfers, and arc-on time.

    • Access cartridge data for performance tracking to analyze usage patterns and identify training opportunities.

    • Time-saving torch controls on SmartSYNC torch allow the operator to adjust the amperage on the fly and change cartridges and applications without returning to the power supply.

    • End-of-life detection lets the operator know when it’s time to change the cartridge before a catastrophic failure occurs.

Compatible with Duramax, Duramax Lock®, and Duramax Hyamp torches

    • Modernize legacy systems through Powermax cartridge by improving ease of use, versatility, and performance.
    • Full Powermax cartridge performance is achievable through use of adapter on  Duramax, Duramax® Lock, and Duramax Hyamp torches (found on Powermax45 XP/65/85/105/125).

    • Requires separate torch adapter for Duramax and Duramax Lock (part number 428951) and For Duramax Hyamp (part number 528160)

    • Does not provide automated process set-up or data transfer

Compatible with Cartridge RT retrofit torches

    • Modernize legacy systems through Powermax cartridge by improving ease of use, versatility, and performance.

    • Full Powermax cartridge performance is achievable through use of Cartridge HRT (hand) and MRT (machine) retrofit torches on legacy Powermax systems.

    • Cartridge RT retrofit torches install easily with a simple click on  Powermax45 XP/65/85/105/125 systems.

    • Use of Powermax cartidge on Cartridge RT retrofit torches not provide automated process setup or access to cartridge performance data.

    • Part numbers for Cartridge RT torches are 059920 (hand 25'), 059930 (machine 50') and 059940 (mini-machine 50')

 

 

Learn more about the cartridge

 

 

 

Hypertherm cartridges part numbers

Hypertherm cartridges for Powermax systems are manufactured to uphold our high standards for quality and reliability. As part of the manufacturing process, we test-fire each cartridge to ensure proper assembly and function.

Drag cutting and FineCut for hand torches

Drag cutting and FineCut for hand torches

Hypertherm cartridges

Process

Cartridge

Hyamp

528162

105 A

428937

85 A

428935

65 A

428931

45 A

428927

FineCut® hand cutting

428928

These cartridges have different dimensions as compared to traditional consumables which need to be factored when using cutting templates and guides.

Drag cartridge:

DragCut cartridge with dimensions to factor when using cutting templates and guides

FineCut cartridge:

FineCut cartridge with dimensions to factor when using cutting templates and guides

Mechanized and FineCut for machine torches

Mechanized and FineCut for machine torches

Hypertherm cartridges

Process

Cartridge

Hyamp

528161

105 A

428936

85 A

428934

65 A

428930

45 A

428925

FineCut® mechanized cutting

428926

Ohmic ring kit

428895

(contains 3 #420580 ohmic rings)

Mechanized cartridges can be used on hand torches if a stand-off is desired.

Max removal and max control gouging

Max removal and max control gouging

Hypertherm cartridges

Process

Cartridge

Max removal gouging 105 A

428938

Max removal gouging 45–85 A

428932

Max control gouging 105 A

428939

Max control gouging 45–85 A

428933

FlushCut options

FlushCut

Hypertherm cartridges

Process

FlushCut™

105 A

428954

85 A

428953

65 A

428952

HyAccess options

HyAccess cartridges

Hypertherm cartridges

Process

HyAccess™

Drag cutting 65 A

428984

Gouging 65 A

428987

Mechanized cutting 65 A

528079

HyPilot for mechanized cutting

HyPilot cartridge for mechanized cutting

Hypertherm cartridges

Process

HyPilot

Mechanized cutting 105 A

528157


 

Powermax SYNC system options

 

 

 

 

 

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Upgrade your current Powermax system

Have a previous generation Powermax? No problem. Owners of our Powermax45 XP and/or Powermax65/85/105/125 can enjoy many of the benefits of our revolutionary cartridge consumable platform by simply adding a torch adapter to their current Duramax and Duramax Lock torch, or by installing a Cartridge RT retrofit torch on your system. These upgrade paths will allow you to simplify consumable ordering, inventory, and installation by replacing your current 5-piece consumable stack-up with a Hypertherm cartridge. Learn more.