Benefits of Hypertherm Powermax cartridges
Easy to use
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Easy to identify single-piece cartridges have large markings and are color-coded by process to eliminate parts.
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Simplified identification and operation minimizes downtime, troubleshooting, waste, and training time.
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Used cartridge consumables are 85% metal by weight and are
easily recycled (/resources/system-support/recycling/returntorecycle-program/)
using normal scrapping processes.
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Used cartridge consumables are 85% metal by weight and are easily recycled using normal scrapping processes.
Versatile
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Tackle a wide range of jobs with application-specific cartridges and easily interchangeable torch styles and for various types of cutting and gouging.
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Specialty cartridges for Max removal and Max control gouging, HyAccess, FlushCut™, HyPilot and FineCut® extend the capabilities of Powermax systems.
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Requiring only a quarter-turn for installation and removal, the Powermax cartridge enables simple and fast changing from one application to the next.
Torch compatibility
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Fully compatible with all SmartSYNC torches, on Powermax SYNC systems
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Enables automated process set-up and data transfer to the system.
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Available cartridge reader accessory pairs with Powermax SYNC cartridge reader smartphone app to analyze performance data such as starts, transfers, and arc-on time.
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Access cartridge data for performance tracking to analyze usage patterns and identify training opportunities.
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Time-saving torch controls on SmartSYNC torch allow the operator to adjust the amperage on the fly and change cartridges and applications without returning to the power supply.
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End-of-life detection lets the operator know when it’s time to change the cartridge before a catastrophic failure occurs.
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Compatible with Duramax, Duramax Lock®, and Duramax Hyamp torches
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- Modernize legacy systems through Powermax cartridge by improving ease of use, versatility, and performance.
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Full Powermax cartridge performance is achievable through use of adapter on Duramax, Duramax® Lock, and Duramax Hyamp torches (found on Powermax45 XP/65/85/105/125).
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Requires separate torch adapter for Duramax and Duramax Lock (part number 428951) and For Duramax Hyamp (part number 528160)
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Does not provide automated process set-up or data transfer
Compatible with Cartridge RT retrofit torches
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Modernize legacy systems through Powermax cartridge by improving ease of use, versatility, and performance.
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Full Powermax cartridge performance is achievable through use of Cartridge HRT (hand) and MRT (machine) retrofit torches on legacy Powermax systems.
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Cartridge RT retrofit torches install easily with a simple click on Powermax45 XP/65/85/105/125 systems.
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Use of Powermax cartidge on Cartridge RT retrofit torches not provide automated process setup or access to cartridge performance data.
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Part numbers for Cartridge RT torches are 059920 (hand 25'), 059930 (machine 50') and 059940 (mini-machine 50')
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Learn more about the cartridge
Hypertherm cartridges part numbers
Hypertherm cartridges for Powermax systems are manufactured to uphold our high standards for quality and reliability. As part of the manufacturing process, we test-fire each cartridge to ensure proper assembly and function.
Drag cutting and FineCut for hand torches
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Hypertherm cartridges |
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Process |
Cartridge |
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Hyamp |
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105 A |
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85 A |
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65 A |
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45 A |
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FineCut® hand cutting |
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These cartridges have different dimensions as compared to traditional consumables which need to be factored when using cutting templates and guides.
Drag cartridge:

FineCut cartridge:

Mechanized and FineCut for machine torches
HyPilot for mechanized cutting
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Hypertherm cartridges |
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Process |
HyPilot |
| Mechanized cutting 105 A | |
Upgrade your current Powermax system
Have a previous generation Powermax? No problem. Owners of our Powermax45 XP and/or Powermax65/85/105/125 can enjoy many of the benefits of our revolutionary cartridge consumable platform by simply adding a torch adapter to their current Duramax and Duramax Lock torch, or by installing a Cartridge RT retrofit torch on your system. These upgrade paths will allow you to simplify consumable ordering, inventory, and installation by replacing your current 5-piece consumable stack-up with a Hypertherm cartridge. Learn more.
