Powermax105 plasma system
The Powermax105® plasma system has the duty cycle and performance needed for tough industrial cutting and gouging jobs. Delivering superior cut capabilities on 32 mm (1-1/4") thick metals, it also offers the latest technological innovations, such as Smart Sense™ technology to automatically adjust the gas pressure. Seven Duramax™ torch styles provide versatility for hand cutting, portable automation, X-Y table cutting, and robotic cutting and gouging.
System information
Applications
Drag cutting
For dragging the torch directly across the work piece
Extended reach cutting
For improved visibility & accessibility when cutting in confined spaces
Extended reach gouging
For improved visibility & accessibility when gouging in confined spaces
Fine feature cutting
For narrow kerf width with minimal dross and heat affected zone
Flush cutting
For cutting closer to base materials using a 45 degree
Max control gouging
For precise metal removal, shallower gouge profiles and light metal washing
Max removal gouging
For aggressive metal removal, deep gouge profiles and extreme metal washing
Mechanized cutting
For portable automation and table cutting
Unsupported applications
Precision gouging
For spot and tack weld removal at very low output current (<25 A)
Try Powermax45 XP
Benefits
Maximum productivity
- Finish jobs faster with cut speeds three times greater than oxyfuel on 12 mm (1/2") mild steel
- Superior cut and gouge quality let you spend less time on grinding and edge preparation
- Multiple, easy-to-use torch styles let you tackle a wide variety of jobs using the same system
Easy-to-use for cutting and gouging
- No need to change the air pressure – Smart Sense technology ensures that it is always correctly set; it also detects electrode end-of-life, automatically turning off power to the torch to prevent potential damage to other parts or to the workpiece
- SpringStart™ technology ensures consistent starting and a more reliable torch
- Drag cut at full output with a patented shield that reduces dross buildup for smoother cutting
Built to handle tough jobs
- Hypertherm Certified™ reliability ensures peak performance even in the harshest environments
- Duramax torches are designed for high-impact and heat resistance
Specifications
| Input voltages | CSA | 200-600 V, 3-PH, 50/60 Hz |
|---|---|---|
| CE | 400 V, 3-PH, 50/60 Hz 200-400 V, 3-PH, 50/60 Hz |
|
| CCC | 380 V, 3-PH, 50/60 Hz | |
| Input current @ 16.8 kW | 200/208/240/380/400/480/600 V, 58/56/49/28/25/22 A | |
| Output current | 30 - 105 A | |
| Rated output voltage | 160 VDC | |
| Duty cycle @ 40°C (104°F) | 80% @ 105 A | |
| Open circuit voltage (OCV) |
|
|
| Dimensions with handles | 592 mm D; 274 mm W; 508 mm H (23.3" D; 10.8" W; 20.0" H) | |
| Weight with 7.6 m (25') torch |
|
|
| Gas Supply | Clean, dry, oil-free air or nitrogen | |
| Recommended gas inlet flow rate / pressure |
Cutting: 217 l/min (460 scfh) @5.9 bar (85 psi) Gouging: 227 l/min (480 scfh) @4.8 bar (70 psi) |
|
| Input power cable length | 3 m (10') * | |
| Power supply type | Inverter - IGBT | |
| Engine drive requirement | 30 kW for full 105 A output | |
| Certifications | CSA-certified for use in the Americas and Asia, except China. CE, C-Tick, CU/GOST, Ukr, and Serbian — for use in Europe, Australia, Belarus, Kazakhstan, Russia, Serbia, Ukraine, and other countries where accepted. CCC for use in China. |
|
| Warranty | Power supplies have a 3-year warranty and torches a 1-year warranty. | |
* No power cord on some CCC models.
Engine-driven generator operation
| Engine drive rating | System output current | Performance (arc stretch) |
|---|---|---|
| 30 kW | 105 A | Full |
| 22.5 kW | 105 A | Limited |
| 22.5 kW | 85 A | Full |
| 15 kW | 85 A | Limited |
| 15 kW | 65 A | Limited |
Cut capacity
| Capacity | Thickness | Cut speed |
|---|---|---|
|
Cutting |
||
| Recommended | 32 mm (1-1/4”) | 500 mm/min (20 ipm) |
| 38 mm (1-1/2”) | 250 mm/min (10 ipm) | |
| Severance (hand cutting) | 50 mm (2”) | 125 mm/min (5 ipm) |
| Pierce * | 22 mm (7/8”) | |
* Pierce rating for handheld use or with automatic torch height control
| Capacity | Metal removal rate | Groove profile |
|---|---|---|
|
Gouging |
||
| Typical gouge | 9,8 kg/hr (21.7 lbs/hr) |
6,4 mm D x 7,4 mm W (0.25” D x 0.29” W) |
Production cut chart
| Material | Thickness | Current | Production cut speed * | ||
|---|---|---|---|---|---|
| inches | mm | amps | ipm | mm/min | |
| Mild steel | 1/4 | 6 | 105 | 192 | 5090 |
| 3/8 | 8 | 105 | 116 | 3870 | |
| 1/2 | 12 | 105 | 76 | 2060 | |
| 3/4 | 20 | 105 | 40 | 940 | |
| Stainless steel | 1/4 | 6 | 105 | 224 | 6000 |
| 3/8 | 8 | 105 | 112 | 4210 | |
| 1/2 | 12 | 105 | 68 | 1860 | |
| 3/4 | 20 | 105 | 34 | 810 | |
| Aluminum | 1/4 | 6 | 105 | 265 | 7090 |
| 1/2 | 12 | 105 | 91 | 2450 | |
| 3/4 | 20 | 105 | 50 | 1190 | |
* Production cut speeds are the result of Hypertherm's laboratory testing.
Production speeds are approximately 80% of maximum. For optimum cut quality, cutting speeds may vary based on different cutting applications. Refer to the operator manual for more details.
Environmental stewardship is a core value of Hypertherm. Our Powermax products are engineered to meet and exceed global environmental regulations including the RoHS directive.
Buying information
Visit our where to buy page to find a potential partner, or contact Hypertherm directly if you need further assistance.
Standard configurations
The configurations below include a power supply, one or more torches, a work cable, and a starter consumable kit.
| 75° hand torch | 75° and 15° hand torches | ||||
|---|---|---|---|---|---|
| Power supplies | Voltage configurations | 7.6 m (25') | 15.2 m (50') | 7.6 m (25') | 15.2 m (50') |
| without remote pendant | |||||
| Standard power supply | 200-600 V CSA1 | 059374 | 059375 | ||
| 230-400 V CE2 | 059394 | 059395 | |||
| 400 V CE2 | 059414 | 059415 | |||
| 380 V CCC3 | 059434 | 059535 | |||
| Power supply with CPC port and voltage divider | 200-600 V CSA | 059376 | 059377 | 059382 | 059383 |
| 230-400 V CE | 059396 | 059397 | 059402 | 059403 | |
| 400 V CE | 059416 | 059417 | 059422 | 059423 | |
| 380 V CCC | 059436 | 059437 | 059442 | 059433 | |
| 180° full-length machine torch | 180° full-length machine torch and 75° hand torch | |||||||
|---|---|---|---|---|---|---|---|---|
| Power supplies | Voltage configurations | 7.6 m (25') | 15.2 m (50') | 7.6 m (25') | ||||
| with remote pendant | without remote pendant | with I/O cables (no pendant) | with remote pendant | without remote pendant | with I/O cables (no pendant) | with remote pendant | ||
| Power supply with CPC port and voltage divider | 200-600 V CSA | 059378 | 059380 | 059379 | 059381 | 059384 | ||
| 230-400 V CE | 059398 | 059400 | 059399 | 059401 | 059404 | |||
| 400 V CE | 059418 | 059420 | 059419 | 059421 | 059424 | |||
| 380 V CCC | 059438 | 059440 or 0594504 | 059439 | 059441 or 0594514 | ||||
| Power supply with CPC port, voltage divider, and serial port | 200-600 V CSA | 059386 | 059387 | |||||
| 230-400 V CE | 059406 | 059407 | ||||||
| 400 V CE | 059426 | 059427 | ||||||
| 380 V CCC | 059446 or 0594484 | 059447 or 0594494 | ||||||
1 For use in the Americas and Asia, except China.
2 For use in countries that require CE or GOST marks.
3 For use in China.
4 Ships without a power cord.
Custom configurations
Select a power supply, torch, torch consumable kit, work cable and other components.
Power supply options
| Standard power supply | Power supply with CPC port and selectable voltage ratio | Power supply with CPC port, selectable voltage ratio and serial interface port (RS-485) | |
|---|---|---|---|
| 200-600 V CSA | 059370 | 059371 | 059372 |
| 230-400 V CE | 059390 | 059391 | 059392 |
| 400 V CE | 059410 | 059411 | 059412 |
| 380 V CCC | 059430 | 059431 | 059432, 059433 * |
* Does not include a power cord.
Starter kit consumable options
(View related consumables section below for all consumable kit options )
| Handheld | Mechanized | Mechanized with ohmic retaining cap | |
|---|---|---|---|
| Kit | 228849 | 228848 | 228969 |
Duramax torch options
(For Duramax Hyamp torch part numbers, including long torches, see the Powermax125)
| Hand torches | Machine torches | Robotic torches | |||||
|---|---|---|---|---|---|---|---|
| Cable length | 75° | 15° | 180° | Mini 180° | 45° | 90° | 180° |
| 4,5 m (15') | 059476 | 059481 | |||||
| 7,6 m (25') | 059473 | 059470 | 059477 | 059482 | 059464 | 059465 | 059466 |
| 10,7 m (35') | 059478 | 059483 | |||||
| 15,2 m (50') | 059474 | 059471 | 059479 | 059484 | |||
| 22,8 m (75') | 059475 | 059472 | 059480 | ||||
Cable options
| Work cables | Control cables | ||||||||
|---|---|---|---|---|---|---|---|---|---|
| Cable length | Hand clamp | C-style clamp | Ring terminal | Remote pendant | CNC, spade connector, divided voltage | CNC, spade connector, no divided voltage | CNC, D-sub connector, divided voltage | RS-485 Serial comm, unterminated | RS-485 Serial comm, D-sub |
| 7,6 m (25') | 223254 | 223287 | 223284 | 128650 | 228350 | 023206 | 223048 | 223236 | 223239 |
| 15,2 m (50') | 223255 | 223288 | 223285 | 128651 | 228351 | 023279 | 123896 | 223237 | 223240 |
| 22,8 m (75') | 223256 | 223289 | 223286 | 128652 | |||||
Resources
Manuals and documents
Maintenance
Training
Media gallery
-
01:43
-
10:49
Related products
Powermax125 plasma system
Portable, heavy-duty 38 mm (1-1/2”) plasma system maximizes uptime and productivity in handheld and mechanized cutting and gouging operations.
Read more
Powermax85 plasma system
Portable, professional-grade 25 mm (1”) plasma system maximizes uptime and productivity in handheld and mechanized cutting and gouging operations.
Read more
Wheel/gantry mount kits
Hypertherm wheel and gantry kits for added mobility to move Powermax plasma cutting systems.
Read more
Leather torch sheaths
The Hypertherm leather torch sheath provides additional protection for torch leads against cuts, burn-through and abrasion.
Read more
Air filtration kits
Hypertherm air filtration kits protect Powermax systems against contaminated air and moisture from air lines.
Read more
ProNest 2021 LT
ProNest® LT (formerly known as TurboNest®) is a material nesting software designed for light industrial, mechanized cutting in production environments.
Read more
Design2Fab 6
Design2Fab® sheet metal layout software is Hypertherm’s HVAC program for the design and layout of specialty fittings for ductwork and other mechanical applications.
Read more