Hypertherm > Products > Powermax > Powermax105 plasma system

Powermax105 plasma system

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  • Automated cutting systems, controls and software
  • Handheld cutting systems and accessories
  • Plasma and laser consumables
  • Waterjet parts and consumables
  • After sales service and support
  • Uncertain / Other
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About

The Powermax105® plasma system has the duty cycle and performance needed for tough industrial cutting and gouging jobs. Delivering superior cut capabilities on 32 mm (1-1/4") thick metals, it also offers the latest technological innovations, such as Smart Sense™ technology to automatically adjust the gas pressure. Seven Duramax™ torch styles provide versatility for hand cutting, portable automation, X-Y table cutting, and robotic cutting and gouging.

Suggested retail price Complete configurations starting at $5,660.00 USD
Type Plasma systems
Product line Powermax
Applications

Maximum productivity

  • Finish jobs faster with cut speeds three times greater than oxyfuel on 12 mm (1/2") mild steel
  • Superior cut and gouge quality let you spend less time on grinding and edge preparation
  • Multiple, easy-to-use torch styles let you tackle a wide variety of jobs using the same system

Easy-to-use for cutting and gouging

  • No need to change the air pressure – Smart Sense technology ensures that it is always correctly set; it also detects electrode end-of-life, automatically turning off power to the torch to prevent potential damage to other parts or to the workpiece
  • SpringStart™ technology ensures consistent starting and a more reliable torch
  • Drag cut at full output with a patented shield that reduces dross buildup for smoother cutting

Built to handle tough jobs

  • Hypertherm Certified™ reliability ensures peak performance even in the harshest environments
  • Duramax torches are designed for high-impact and heat resistance
Input voltages CSA 200-600 V, 3-PH, 50/60 Hz
CE 400 V, 3-PH, 50/60 Hz
200-400 V, 3-PH, 50/60 Hz
CCC 380 V, 3-PH, 50/60 Hz
Input current @ 16.8 kW 200/208/240/380/400/480/600 V, 58/56/49/28/25/22 A
Output current 30 - 105 A
Rated output voltage 160 VDC
Duty cycle @ 40°C (104°F) 80% @ 105 A
Open circuit voltage (OCV)
  • 200-600 V CSA: 300 VDC
  • 380 V CCC and 230-400 V CE: 288 VDC
  • 400 V CE: 292 VDC
Dimensions with handles 592 mm D; 274 mm W; 508 mm H (23.3" D; 10.8" W; 20.0" H)
Weight with 7.6 m (25') torch
  • 200-600 V CSA: 45 kg (100 lbs)
  • 380 V CCC/400 V CE: 41 kg (90.4 lbs)
  • 230-400 V CE: 45 kg (100 lbs)
Gas Supply Clean, dry, oil-free air or nitrogen
Recommended gas inlet
flow rate / pressure		 Cutting: 217 l/min (460 scfh) @5.9 bar (85 psi)
Gouging: 227 l/min (480 scfh) @4.8 bar (70 psi)
Input power cable length 3 m (10') *
Power supply type Inverter - IGBT
Engine drive requirement 30 kW for full 105 A output
Certifications CSA-certified for use in the Americas and Asia, except China.
CE, C-Tick, CU/GOST, Ukr, and Serbian — for use in Europe, Australia, Belarus, Kazakhstan, Russia, Serbia, Ukraine, and other countries where accepted.
CCC for use in China.
Warranty Power supplies have a 3-year warranty and torches a 1-year warranty.

*No power cord on some CCC models.

Engine-driven generator operation

Engine drive ratingSystem output currentPerformance (arc stretch)
30 kW 105 A Full
22.5 kW 105 A Limited
22.5 kW 85 A Full
15 kW 85 A Limited
15 kW 65 A Limited

 

Environmental stewardship is a core value of Hypertherm. Our Powermax products are engineered to meet and exceed global environmental regulations including the RoHS directive.

CapacityThicknessCut speed
 

Cutting
Recommended 32 mm (1-1/4”) 500 mm/min (20 ipm)
  38 mm (1-1/2”) 250 mm/min (10 ipm)
Severance (hand cutting) 50 mm (2”) 125 mm/min (5 ipm)
Pierce * 22 mm (7/8”)  

* Pierce rating for handheld use or with automatic torch height control

CapacityMetal removal rateGroove profile
 

Gouging
Typical gouge 9,8 kg/hr
(21.7 lbs/hr)		 6,4 mm D x 7,4 mm W
(0.25” D x 0.29” W)

Production cut chart

MaterialThicknessCurrentProduction cut speed *
inchesmmampsipmmm/min
Mild steel 1/4 6 105 192 5090
3/8 8 105 116 3870
1/2 12 105 76 2060
3/4 20 105 40 940
Stainless steel 1/4 6 105 224 6000
3/8 8 105 112 4210
1/2 12 105 68 1860
3/4 20 105 34 810
Aluminum 1/4 6 105 265 7090
1/2 12 105 91 2450
3/4 20 105 50 1190

*Production cut speeds are the result of Hypertherm's laboratory testing.

Production speeds are approximately 80% of maximum.
For optimum cut quality, cutting speeds may vary based on different cutting applications.
Refer to the operator manual for more details.

(1) Review

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10/23/2016 9:00:50 AM

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(2) Case Studies

Fabrication shop speeds up skeleton removal with Duramax Hyamp long torch

Case studies, Customer story, Duramax torches, Fabrication, Long torch, Powermax105 plasma system, Productivity, Skeleton removal

Posted on 06/20/2017

Metal removal using plasma gouging

Case studies, White paper, Gouging, HyAccess extended consumables for Powermax systems, Powermax105 plasma system

Posted on 03/30/2016

Manuals & documents

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Powermax105 system brochure

Last updated  08/12/2016
Products > Brochure/Guide

PDF (904KB)

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Visit our where to buy page to find a potential partner, or contact Hypertherm directly if you need further assistance.

Standard configurations

The configurations below include a power supply, one or more torches, a work cable, and a starter consumable kit.

 75° hand torch75° and 15°
hand torches
Power supplies Voltage configurations 7.6 m (25') 15.2 m (50') 7.6 m (25') 15.2 m (50')
    without remote pendant
Standard power supply 200-600 V CSA1 059374 059375    
230-400 V CE2 059394 059395    
400 V CE2 059414 059415    
380 V CCC3 059434 059535    
Power supply with CPC port and voltage divider 200-600 V CSA 059376 059377 059382 059383
230-400 V CE 059396 059397 059402 059403
400 V CE 059416 059417 059422 059423
380 V CCC 059436 059437 059442 059433
 180° full-length machine torch180° full-length machine torch and 75° hand torch
Power supplies Voltage configurations 7.6 m (25') 15.2 m (50') 7.6 m (25')
with remote pendant without remote pendant with I/O cables (no pendant) with remote pendant without remote pendant with I/O cables (no pendant) with remote pendant
Power supply with CPC port and voltage divider 200-600 V CSA 059378 059380   059379 059381   059384
230-400 V CE 059398 059400   059399 059401   059404
400 V CE 059418 059420   059419 059421   059424
380 V CCC 059438 059440 or 0594504   059439 059441 or 0594514    
Power supply with CPC port, voltage divider, and serial port 200-600 V CSA     059386     059387  
230-400 V CE     059406     059407  
400 V CE     059426     059427  
380 V CCC     059446 or 0594484     059447 or 0594494  

1 For use in the Americas and Asia, except China.
2 For use in countries that require CE or GOST marks.
3 For use in China.
4 Ships without a power cord.

Custom configurations

Select a power supply, torch, torch consumable kit, work cable and other components.

Power supply options

 Standard power supplyPower supply with CPC port and selectable voltage ratioPower supply with CPC port, selectable voltage ratio and serial interface port (RS-485)
200-600 V CSA 059370 059371 059372
230-400 V CE 059390 059391 059392
400 V CE 059410 059411 059412
380 V CCC 059430 059431 059432, 059433 *

* Does not include a power cord.

Starter kit consumable options

(View related consumables section below for all consumable kit options )

 HandheldMechanizedMechanized with ohmic retaining cap
Kit 228849 228848 228969

Duramax torch options

(For Duramax Hyamp torch part numbers, including long torches, see the Powermax125)

 Hand torchesMachine torchesRobotic torches
Cable length 75° 15° 180° Mini 180° 45° 90° 180°
4,5 m (15')     059476 059481      
7,6 m (25') 059473 059470 059477 059482 059464 059465 059466
10,7 m (35')     059478 059483      
15,2 m (50') 059474 059471 059479 059484      
22,8 m (75') 059475 059472 059480        

Cable options

 Work cablesControl cables
Cable length Hand clamp C-style clamp Ring terminal Remote pendant CNC, spade connector, divided voltage CNC, spade connector, no divided voltage CNC, D-sub connector, divided voltage RS-485 Serial comm, unterminated RS-485 Serial comm, D-sub
7,6 m (25') 223254 223287 223284 128650 228350 023206 223048 223236 223239
15,2 m (50') 223255 223288 223285 128651 228351 023279 123896 223237 223240
22,8 m (75') 223256 223289 223286 128652          

Media

  • Gouging with Powermax plasma systems

    Learn about the different Powermax® gouging processes available.

    01:43

  • Powermax105 setup video

    Watch a Powermax105 setup video

    10:49

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Duramax™ torches

Duramax torches are designed for durability and reliability. Spring Start™ technology in the electrode eliminates moving parts in the torch and ensures consistent reliable starting. Electrode end-of-life detection in the Powermax105 power supply combines with long consumable life to reduce operating costs.

The Duramax torch series includes torches for handheld and mechanized cutting and gouging, and robotic cutting.

Duramax torches are compatible with the Powermax105, 85, and 65 systems. Duramax retrofit torches are also available for legacy systems.

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Duramax™ consumables

There are Duramax consumables for hand cutting, mechanized cutting, gouging, as well as HyAccess™ and FineCut® consumables for cutting thin metals.

Shield Retaining cap Nozzle Electrode Swirl Ring
Shield Retaining cap Nozzle Electrode Swirl Ring

Look for the red packaging for Duramax consumables
Look for the red package.

 

Electrodes, Nozzles and Shields are available in bulk quantities. See chart below for bulk kit ordering information.
Convenient Essential consumable kits are available. See chart below for content and ordering information.

 
Consumable typeTorch typeAmperageShield/DeflectorRetaining capNozzleElectrodeSwirl ring
Drag-cutting Hand 45 220818 220854 220941 220842 or 2207771 220994
65 220819
85 220816
105 220992 220990
Mechanized Machine 45 220817 or 2209552 220854 or 2209533 220941 220842 or 2207771 220994
65 220819
85 220816
105 220993 or 2209552 220990
FineCut Hand 45 220931 220854 or 2209533 220930 220842 220947
Machine 220948 220994
Max removal gouging4 Hand
Machine		 45-105 220798 220854 220991 220842 220994
Max control gouging5 420480

1 For longer consumable life when cutting metal 12 mm (1/2") and under, check out the CopperPlus electrode.
2 Deflector for unshielded cutting
3 Ohmic retaining cap
4 Designed for aggressive metal removal, achieving deep gouge profiles and extreme metal washing applications. Learn more about gouging.
5 Designed for more precise metal removal, achieving a shallow gouge profile and light washing applications. Learn more about gouging.

 

FlushCut consumables

FlushCut™ consumables provide the ability to cut closer to base material than ever before. For more information on FlushCut consumables visit the FlushCut product page.

Retaining ring Nozzle / shield assembly Retaining cap Electrode Swirl ring
Retaining ring Retaining cap


Look for the red package.

 

 
Consumable typeTorch typeAmperageRetaining ringNozzle / shield assemblyRetaining capElectrodeSwirl ring

FlushCut

 Hand / Machine* 105 420540

420533

 420536 220842** 420539

 * FlushCut consumables are not compatible with Duramax® retrofit torches.
** The 220842 is the standard Duramax® electrode.

 

HyAccess consumables

HyAccess consumables give you the ability to cut in hard to reach places. For more information on HyAccess consumables, visit the HyAccess product page.

Retaining cap Nozzle Electrode Swirl ring
Consumable typeTorch typeAmperageRetaining capNozzle, cuttingNozzle, gougingElectrodeSwirl ring
HyAccess™* Hand 15-65 420413 420410 420412 420408 220857

* For use at 65 amps and below.
For a full torch and consumable breakdown of the handheld plasma systems please download the full catalog.

Consumable kits

Essential consumable kits keep your Powermax up and running with an array of genuine Hypertherm cutting consumables. See chart below for kit contents and ordering information.

Essential kits

Handheld 851471
Mechanized 851472
Mechanized Ohmic 851473


Essential handheld kit for Powermax85

Essential mechanized kit for Powermax85

Kit contents

Part #DescriptionHandheld QtyMechanized QtyMechanized Ohmic Qty
220992 Shield 2 0 0
220817 Mechanized Cutting Shield 65-85 A 0 1 1
220993 Mechanized Cutting Shield 105 A 0 2 2
220854 Retaining cap 1 1 0
220953 Ohmic retaining cap 0 0 1
220990 Drag cutting / Mechanized cutting Nozzle 105 A 7 5 5
220819 Mechanized cutting Nozzle 65 A 0 1 1
220816 Mechanized cutting Nozzle 85 A 0 1 1
220842 Electrode 7 4 4
220777 CopperPlus electrode 0 3 3
220994 Swirl ring 105 A 1 1 1
  Total 18 parts 19 parts 19 parts
 

FlushCut starter kit

Powermax105® 428647

Kit contents

Part #DescriptionQuantity
420533 Nozzle / shield assembly 1
420536 Retaining cap 1
420539 Swirl ring 1
420540 Retaining ring 1
220842 Electrode 1
  Total 5 parts

 

 

HyAccess

Powermax105 428414

HyAccess consumables kit for Powermax65

Kit contents

Part #Part typeAmperage/descriptionQuantity
420408 Electrode 15 - 65 A 2
420410 Nozzle, cutting 15 - 65 A 1
420412 Nozzle, gouging 15 - 65 A 1
420413 Retaining cap 15 - 65 A 1
220857 Swirl ring 15 - 65 A 1
  Total 6 parts
 

HyAccess Duramax cutting starter pack

Powermax85 428445

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Kit contents

Part #DescriptionQuantity
420413 Retaining cap 1
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420408 Electrode 1
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Kit contents

Part #DescriptionQuantity
420413 Retaining cap 1
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420408 Electrode 1
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Bulk packages

bulk packages

ContentsBulk SKU order #Part typeQuantity
220777 228934 Electrode 25
220842 228767 Electrode 25
220816 228760 Nozzle 25
220819 228759 Nozzle 25
220930 228761 Nozzle 25
220797 228762 Nozzle 25
220941 228765 Nozzle 25
220990 228797 Nozzle 25
220991 228796 Nozzle 25
220992 228798 Shield 10
220993 228799 Shield 10
220817 228763 Shield 10
220818 228764 Shield 10

 

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