The Powermax105 SYNC® is a next-generation, professional-grade air plasma cutter that dramatically simplifies system operation for gouging and recommended cutting up to 32 mm (1-1/4″). Features automated system process set-up via advanced RFID-enabled SmartSYNC® torches, and a revolutionary single-piece cartridge consumable that provides trackable utilization data. The Powermax105 SYNC maximizes productivity through reductions in downtime, optimized cut quality performance, and streamlined consumable inventory management.
For dragging the torch directly across the work piece
For improved visibility and accessibility when cutting in confined spaces
For improved visibility and accessibility when gouging in confined spaces
For narrow kerf width with minimal dross and heat affected zone
For cutting closer to base materials using a 45 degree
For precise metal removal, shallower gouge profiles and light metal washing
For aggressive metal removal, deep gouge profiles, and extreme metal washing
For portable automation and table cutting
For spot and tack weld removal at very low output current (<25 A)
Try Powermax45 XP
Easy to use
Minimize operation costs
Maximize performance
Industry-leading reliability
| Cut capacity | Thickness | Cut speed |
|---|---|---|
| Recommended | 32 mm (1-1/4″) | 500 mm/min (20 ipm) |
| 38 mm (1-1/2″) | 250 mm/min (10 ipm) | |
| Severance (hand cutting) | 50 mm (2″) | 125 mm/min (5 ipm) |
| Pierce* | 22 mm (7/8″) |
*Pierce rating for handheld use or with automatic torch height control
| Gouge capacity | Metal removal rate | Groove profile |
|---|---|---|
| Typical gouge | 8,6 kg (19.1 lbs.) per hour | 6,6 mm D x 6,0 mm W (0.26″ D x 0.24″ W) |
Specifications - CSA |
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|---|---|
|
Input voltages (± 10%) |
200–600 V, 3-PH, 50/60 Hz |
|
Input current @ 16.8 kW |
200/208/240/480/600 V, 3-PH 58/56/49/25/22 A |
|
Output current |
30–105 A |
|
Rated output voltage |
160 VDC |
|
Duty cycle @ 40° C (104° F) |
70% @ 105 A, 240 V, 3-PH 80% @ 105 A, 480–600 V, 3-PH 100% @ 94 A, 480–600 V, 3-PH 100% @ 88 A, 240 V, 3-PH |
|
Open circuit voltage (OCV) |
300 VDC |
|
Weight with 7,6 m (25′) torch |
230-400 V: 42.7 kg (94 lbs.) |
CSA – for use in the Americas and Asia, except China
Specifications - CE/CCC |
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|---|---|
|
Input voltages (± 10%) |
200-600 V, 3-PH, 50/60 Hz |
|
Input current @ 16.8 kW |
380-400 V, 3-PH, 50/60 Hz |
|
Output current |
30–105 A |
|
Rated output voltage |
160 VDC |
|
Duty cycle @ 40° C (104° F) |
70% @ 105 A, 240 V, 3-PH 80% @ 105 A, 400 V, 3-PH 100% @ 94 A, 400 V, 3-PH 100% @ 88 A, 230 V, 3-PH |
|
Open circuit voltage (OCV) |
288 VDC |
|
Weight with 7,6 m (25′) torch |
230-400 V: 42.7 kg (94 lbs.) 39.4 kg (87 lbs.) |
CE – for use in Europe, Australia & New Zealand - RCM, Serbia, UK – UKCA, Ukraine, and other countries where accepted. CCC – for use in China.
|
Dimensions with handles |
592 mm D; 274 mm W; 508 mm H (23.3″ D; 10.8″ W; 20.0″ H) |
|---|---|
|
Gas supply |
Clean, dry, oil-free air or nitrogen |
|
Recommended inlet gas flow rate |
Cutting: 260 I/min @ 6.2 bar (550 scfh, 9.1 scfm @ 90 psi) Gouging: 260 I/min @ 4.8 bar (550 scfh, 9.1 scfm @ 70 psi) |
|
Input power cable length |
3 m (10′) |
|
Power supply type |
Inverter–IGBT |
|
Engine drive requirement |
30 kW or 37.5 kVA for full 105 A output |
|
Electrical efficiency |
91% |
|
Recyclability |
100% |
|
Warranty |
Power supply: 6-year, Torch: 1-year |
Below are the standard system configurations, which include a power supply, torch or torches, work cable, 3-4 cartridges, and product information. Some configurations may include additional items such as a remote pendant and communication cables.
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75° hand torch |
75° and 15° |
|
180° full-length |
180° full-length machine torch |
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|---|---|---|---|---|---|---|---|---|---|---|
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Torch lead length |
7,6 m |
15,2 m (50′) |
7,6 m |
|
7,6 m |
10,7 m |
15,2 m |
10,7 m/7,6 m |
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X = With remote pendant |
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X |
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X |
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X |
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Powermax105 SYNC power supplies |
Handheld |
Mechanized | ||||||||
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200-600 V CSA standard power supply |
059625 |
059626 |
059634 |
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200-600 V CSA power supply with CPC port and voltage divider |
059627 |
059628 |
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059636 |
059637 |
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059639 |
059638 |
059687 |
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200-600 V CSA power supply with CPC port, voltage divider, and serial port |
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059684 |
059762* |
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059763* |
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* With ring terminated work lead
Select power supply, torch, work cable, cartridge, and other components.
|
Power supply option |
Standard |
With CPC port and voltage divider |
With CPC port, voltage divider and serial port |
|---|---|---|---|
| Powermax105 SYNC 200-600 V |
059704 |
059705 |
059706 |
Below are the standard system configurations, which include a power supply, torch or torches, work cable, 3-4 cartridges, and product information. Some configurations may include additional items such as a remote pendant and communication cables.
|
75° hand torch |
75° and 15° |
|
180° full-length |
180° full-length machine torch |
|||||
|---|---|---|---|---|---|---|---|---|---|
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Torch lead length |
7,6 m |
15,2 m (50′) |
7,6 m |
|
7,6 m |
10,7 m |
15,2m |
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X = With remote pendant |
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X |
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X |
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Powermax105 SYNC power supplies |
Handheld |
Mechanized |
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380-400 V CE standard power supply |
059690 |
059691 |
059692 |
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380-400 V CE power supply with CPC port and voltage divider |
059697 |
059680 |
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059694 |
059693 |
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059695 |
059681 |
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380-400 V CE power supply with CPC port, voltage divider, and serial port |
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059697 |
059765 |
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059698 |
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230-400 V CE/CCC standard power supply |
059679 |
059680 |
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059682 |
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059683 | |
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230-400 V CE/CCC power supply with CPC port and voltage divider |
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059682 |
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059683 |
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230-400 V CE/CCC power supply with CPC port, voltage divider, and serial port |
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059712 |
059764 |
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Select power supply, torch, work cable, cartridge, and other components.
|
Power supply option |
Standard |
With CPC port and voltage divider |
With CPC port, voltage divider and serial port |
|---|---|---|---|
| Powermax105 SYNC 380-400 V CE/CCC |
059708 |
059709 |
059710 |
| Powermax105 SYNC 230-400 V CE/CCC |
059701 |
059702 |
059703 |
View the Torches and Consumables section below for torch and cartridge options.
|
Control cables |
||||||
|---|---|---|---|---|---|---|
|
Cable length |
Remote pendant |
CNC, spade connector, divided voltage |
CNC, spade connector, no divided voltage |
CNC, D-sub connector, divided voltage |
RS-485 Serial comm, unterminated |
RS-485 Serial comm, D-sub |
|
7,6 m (25') |
128650 |
228350 |
023206 |
223048 |
223236 |
223239 |
|
15,2 m (50') |
128651 |
228351 |
023279 |
123896 |
223237 |
223240 |
|
22,8 m (75') |
128652 |
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Work leads |
|||
|---|---|---|---|
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Cable length |
Hand clamp |
C-style clamp |
Ring terminal |
| 7,6 m (25') |
223035 |
223203 |
223209 |
|
15,2 m (50') |
223034 |
223204 |
223210 |
|
22,8 m (75') |
223033 |
223205 |
223211 |
SmartSYNC torches feature RFID capability that when coupled with a Hypertherm cartridge will communicate with a Powermax SYNC system to automatically set the amperage and process on the power supply. Available in handheld, mechanized and robotic torch configurations.
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Hand torches |
Machine torches |
Robotic/Mini |
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|---|---|---|---|---|---|---|
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75° |
15° |
180° |
180° |
90° |
45° |
|
4,5 m (15′)​ |
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|
059733 |
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7,6 m (25') |
059726 |
059723 |
059719 |
059734 |
059731 |
059729 |
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10,7 m (35') |
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|
059720 |
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15,2 m (50') |
059727 |
059724 |
059721 |
059735 |
059732 |
059730 |
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22,8 m (75') |
059728 |
059725 |
059722 |
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059767 |
059766 |
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30 m (100'} |
059770 |
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Long torches |
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|---|---|---|---|---|
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0,6 m (2′), 45° |
0,6 m (2′), 90° |
1,2 m (4′), 45° |
1,2 m (4′), 90° |
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4,5 m (15′)​ |
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7,6 m (25') |
|
528114 |
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10,7 m (35') |
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15,2 m (50') |
528116 |
528117 |
528118 |
528119 |
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22,8 m (75') |
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The Hypertherm cartridge consumable platform is a revolutionary change to standard air plasma consumables. Each single-piece cartridge is optimized by process and amperage to ensure performance while dramatically simplifying the parts needed to cut or gouge with plasma.
Hypertherm cartridges for Powermax systems are manufactured to uphold our high standards for quality and reliability. As part of the manufacturing process, we test-fire each cartridge to ensure proper assembly and function. As a result, there may be burn marks on the tip of the cartridge. This is normal and not a sign of damage.
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Hypertherm cartridges |
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Process |
Cartridge |
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105 A |
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85 A |
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65 A |
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45 A |
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FineCut® hand cutting |
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These cartridges have different dimensions as compared to traditional consumables which need to be factored when using cutting templates and guides.
Drag cartridge:
FineCut cartridge:
Our operation became much faster and cheaper after we acquired the Powermax SYNC, as in addition to being able to work with a single cartridge for many hours, we can also get information about the cuts we have made to further optimize our processes.”
Aço e Ferro
Scrapyard
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