Powermax105 SYNC plasma cutter
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How-to videos (7)
Operator and instruction manuals (15)
.Cut Charts for Powermax45/65/85/105 SYNC (Multilingual) (Revision 4)
.Mechanized Cutting with Powermax45/65/85/105 SYNC (Revision 5)
.Operator Manual for Powermax65/85/105 SYNC (Revision 4)
Showing 6 of 15 documents
Service manuals (3)
Service Replacement Parts for SmartSYNC Torches (Revision 1)
Showing 3 of 3 documents
Specifications
For full specifications, reference the manual.
Cut and gouge capacities
| Cut capacity | Thickness | Cut speed |
|---|---|---|
| Recommended | 32 mm (1-1/4″) | 500 mm/min (20 ipm) |
| 38 mm (1-1/2″) | 250 mm/min (10 ipm) | |
| Severance (hand cutting) | 50 mm (2″) | 125 mm/min (5 ipm) |
| Pierce* | 22 mm (7/8″) |
*Pierce rating for handheld use or with automatic torch height control
| Gouge capacity | Metal removal rate | Groove profile |
|---|---|---|
| Typical gouge | 8,6 kg (19.1 lbs.) per hour | 6,6 mm D x 6,0 mm W (0.26″ D x 0.24″ W) |
General specifications
Specifications - CSA |
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|---|---|
|
Input voltages (± 10%) |
200–600 V, 3-PH, 50/60 Hz |
|
Input current @ 16.8 kW |
200/208/240/480/600 V, 3-PH 58/56/49/25/22 A |
|
Output current |
30–105 A |
|
Rated output voltage |
160 VDC |
|
Duty cycle @ 40° C (104° F) |
70% @ 105 A, 240 V, 3-PH 80% @ 105 A, 480–600 V, 3-PH 100% @ 94 A, 480–600 V, 3-PH 100% @ 88 A, 240 V, 3-PH |
|
Open circuit voltage (OCV) |
300 VDC |
|
Weight with 7,6 m (25′) torch |
230-400 V: 42.7 kg (94 lbs.) |
CSA – for use in the Americas and Asia, except China
Specifications - CE/CCC |
|
|---|---|
|
Input voltages (± 10%) |
200-600 V, 3-PH, 50/60 Hz |
|
Input current @ 16.8 kW |
380-400 V, 3-PH, 50/60 Hz |
|
Output current |
30–105 A |
|
Rated output voltage |
160 VDC |
|
Duty cycle @ 40° C (104° F) |
70% @ 105 A, 240 V, 3-PH 80% @ 105 A, 400 V, 3-PH 100% @ 94 A, 400 V, 3-PH 100% @ 88 A, 230 V, 3-PH |
|
Open circuit voltage (OCV) |
288 VDC |
|
Weight with 7,6 m (25′) torch |
230-400 V: 42.7 kg (94 lbs.) 39.4 kg (87 lbs.) |
CE – for use in Europe, Australia & New Zealand - RCM, Serbia, UK – UKCA, Ukraine, and other countries where accepted. CCC – for use in China.
|
Dimensions with handles |
592 mm D; 274 mm W; 508 mm H (23.3″ D; 10.8″ W; 20.0″ H) |
|---|---|
|
Gas supply |
Clean, dry, oil-free air or nitrogen |
|
Recommended inlet gas flow rate |
Cutting: 260 I/min @ 6.2 bar (550 scfh, 9.1 scfm @ 90 psi) Gouging: 260 I/min @ 4.8 bar (550 scfh, 9.1 scfm @ 70 psi) |
|
Input power cable length |
3 m (10′) |
|
Power supply type |
Inverter–IGBT |
|
Engine drive requirement |
30 kW or 37.5 kVA for full 105 A output |
|
Electrical efficiency |
91% |
|
Recyclability |
100% |
|
Warranty |
Power supply: 6-year, Torch: 1-year |
Consumables
Please contact an authorized Hypertherm distributor to place your consumables order.
CARTRIDGE-105-Drag-Fine-Hand
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Hypertherm cartridges |
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Process |
Cartridge |
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105 A |
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85 A |
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65 A |
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45 A |
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FineCut® hand cutting |
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These cartridges have different dimensions as compared to traditional consumables which need to be factored when using cutting templates and guides.
Drag cartridge:
FineCut cartridge:
CARTRIDGE-105-Mech-standoff-Fine
CARTRIDGE-105-MaxControlRemoval-Mech
Accessories
Hypertherm cartridge reader
The Hypertherm cartridge reader provides a simple process for reviewing data stored in Hypertherm cartridges. Data analysis helps customers understand cartridge utilization and identify operator training opportunities.
Powermax EtherCAT Interface for EDGE Connect
The Powermax® EtherCAT® Interface is an all-in-one adapter that allows a digital connection between the Powermax equipment and the EDGE® Connect CNC. This allows faster equipment setup, an intuitive operator interface, and access to real-time diagnostics information.
Robotic torch clamp kit
The robotic torch clamp kit is designed to simplify integration of Powermax® robotic torches on robots. The clamp fits perfectly with the torch dimensions and securely holds the torch during cutting applications.
Field service bulletins (10)
Cartridge Reader and App | Lecteur de cartouche et application - Powermax65/85/105 SYNC
Heat Shield Kits for T Series, Duramax, Duramax Hyamp Handheld Torches Écran de chaleur des torches manuelles 804230 revision 6
Showing 6 of 10 documents
Technical support
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Useful links
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Recycling information for Hypertherm customers and recyclers
Learn about Hypertherm's committment to the WEEE Directive in Europe - Elimination, recycling, and reduction of waste is the foundation of a good approach to end-of-life equipment management. Determine the most sustainable path for your system.