|
Part number |
Description |
|
|---|---|---|
|
Kit: Powermax105 SYNC plasma power supply cover with labels, CSA (no screws included) |
||
|
Kit: Powermax105 SYNC plasma power supply cover with labels, CE/CCC (no screws included) |
||
Powermax105 SYNC plasma cutter
For files in additional languages, please go to the Documents Library.
How-to videos (7)
Operator and instruction manuals (15)
.Cut Charts for Powermax45/65/85/105 SYNC (Multilingual) (Revision 4)
.Mechanized Cutting with Powermax45/65/85/105 SYNC (Revision 5)
.Operator Manual for Powermax65/85/105 SYNC (Revision 4.1)
Showing 6 of 15 documents
Service manuals (3)
Service Replacement Parts for Powermax105 SYNC (Revision 0.1)
Service Replacement Parts for SmartSYNC Torches (Revision 1)
Showing 3 of 3 documents
Specifications
For full specifications, reference the manual.
Cut and gouge capacities
| Cut capacity | Thickness | Cut speed |
|---|---|---|
| Recommended | 32 mm (1-1/4″) | 500 mm/min (20 ipm) |
| 38 mm (1-1/2″) | 250 mm/min (10 ipm) | |
| Severance (hand cutting) | 50 mm (2″) | 125 mm/min (5 ipm) |
| Pierce* | 22 mm (7/8″) |
*Pierce rating for handheld use or with automatic torch height control
| Gouge capacity | Metal removal rate | Groove profile |
|---|---|---|
| Typical gouge | 8,6 kg (19.1 lbs.) per hour | 6,6 mm D x 6,0 mm W (0.26″ D x 0.24″ W) |
General specifications
Specifications - CSA |
|
|---|---|
|
Input voltages (± 10%) |
200–600 V, 3-PH, 50/60 Hz |
|
Input current @ 16.8 kW |
200/208/240/480/600 V, 3-PH 58/56/49/25/22 A |
|
Output current |
30–105 A |
|
Rated output voltage |
160 VDC |
|
Duty cycle @ 40° C (104° F) |
70% @ 105 A, 240 V, 3-PH 80% @ 105 A, 480–600 V, 3-PH 100% @ 94 A, 480–600 V, 3-PH 100% @ 88 A, 240 V, 3-PH |
|
Open circuit voltage (OCV) |
300 VDC |
|
Weight with 7,6 m (25′) torch |
230-400 V: 42.7 kg (94 lbs.) |
CSA – for use in the Americas and Asia, except China
Specifications - CE/CCC |
|
|---|---|
|
Input voltages (± 10%) |
200-600 V, 3-PH, 50/60 Hz |
|
Input current @ 16.8 kW |
380-400 V, 3-PH, 50/60 Hz |
|
Output current |
30–105 A |
|
Rated output voltage |
160 VDC |
|
Duty cycle @ 40° C (104° F) |
70% @ 105 A, 240 V, 3-PH 80% @ 105 A, 400 V, 3-PH 100% @ 94 A, 400 V, 3-PH 100% @ 88 A, 230 V, 3-PH |
|
Open circuit voltage (OCV) |
288 VDC |
|
Weight with 7,6 m (25′) torch |
230-400 V: 42.7 kg (94 lbs.) 39.4 kg (87 lbs.) |
CE – for use in Europe, Australia & New Zealand - RCM, Serbia, UK – UKCA, Ukraine, and other countries where accepted. CCC – for use in China.
|
Dimensions with handles |
592 mm D; 274 mm W; 508 mm H (23.3″ D; 10.8″ W; 20.0″ H) |
|---|---|
|
Gas supply |
Clean, dry, oil-free air or nitrogen |
|
Recommended inlet gas flow rate |
Cutting: 260 I/min @ 6.2 bar (550 scfh, 9.1 scfm @ 90 psi) Gouging: 260 I/min @ 4.8 bar (550 scfh, 9.1 scfm @ 70 psi) |
|
Input power cable length |
3 m (10′) |
|
Power supply type |
Inverter–IGBT |
|
Engine drive requirement |
30 kW or 37.5 kVA for full 105 A output |
|
Electrical efficiency |
91% |
|
Recyclability |
100% |
|
Warranty |
Power supply: 6-year, Torch: 1-year |
Consumables
Please contact an authorized Hypertherm distributor to place your consumables order.
CARTRIDGE-105-Drag-Fine-Hand
|
Hypertherm cartridges |
|
|
Process |
Cartridge |
|
Hyamp |
|
|
105 A |
|
|
85 A |
|
|
65 A |
|
|
45 A |
|
|
30-45 A FineCut® hand cutting |
|
These cartridges have different dimensions as compared to traditional consumables which need to be factored when using cutting templates and guides.
Drag cartridge:

FineCut cartridge:

CARTRIDGE-105-Mech-standoff-Fine
CARTRIDGE-105-MaxControlRemoval-Mech
CARTRIDGE-65-HyAccess
CARTRIDGE-105-HYPILOT-mechanized
|
Hypertherm cartridges |
|
|
Process |
HyPilot |
| Mechanized cutting 105 A | |
Replacement parts
For complete list of replacement parts, view the manual. Please contact an authorized Hypertherm distributor to place your parts order.
Plasma power supply exterior, front
Plasma power supply exterior, rear
Power cord and strain relief
Rear panel
|
Part number |
Description and kit contents |
||
|---|---|---|---|
|
9 |
Kit: Powermax105 SYNC plasma power supply rear panel with screws and CPC port cover |
||
|
010586 |
Label: Protect earth |
||
|
075807 |
Screw: M5 X 16, flat head (3) |
||
|
101197 |
Plasma power supply rear panel |
||
|
108867 |
CPC port cover |
||
|
210008 |
Label: Power switch 105 A |
||
|
CSA, CE, or CCC data plate for Powermax105 SYNC (preapplied) |
|||
Plasma power supply interior, rear
|
Part number |
Description and kit contents |
||
|---|---|---|---|
|
1 |
|||
|
Power switch |
|||
|
075760 |
Screw: #8 X 1/2, flat head (4) |
||
|
108858 |
Power switch handle |
||
|
210008 |
Label: Power switch 105 A |
||
|
1 |
|||
|
Power switch |
|||
|
075760 |
Screw: #8 X 1/2, flat head (4) |
||
|
108858 |
Power switch handle |
||
|
210008 |
Label: Power switch 105 A |
||
Plasma power supply interior, fan side
Fan and fan shroud
Plasma power supply interior, front
|
Part number |
Description and kit contents |
||
|---|---|---|---|
|
1 |
|||
|
Control PCB |
|||
|
108797 |
Adjustment knob |
||
|
075418 |
Screw: #4 X 1/4, pan head (3) |
||
|
2 |
|||
|
Ribbon cable that connects the control PCB to the DSP PCB |
|||
|
3 |
Kit: Powermax105 SYNC work lead receptacle |
||
|
228800 |
Work lead receptacle |
||
|
4 |
Kit: Powermax105 SYNC torch quick-disconnect receptacle |
||
|
229885 |
Torch quick-disconnect receptacle housing |
||
|
015920 |
Torch quick-disconnect receptacle |
||
|
075899 |
Retention nut |
||
|
075693 |
Screw: #6 X 1/2, pan head(4) |
||
|
108076 |
Grommet |
||
Front panel
|
Part number |
Description and kit contents |
||
|---|---|---|---|
|
5 |
Kit: Powermax105 SYNC plasma power supply front panel with screws |
||
|
002540 |
Gasket: LCD 65 A/85 A |
||
|
075807 |
Screw: M5 X 16, flat head (2) |
||
|
101063 |
Panel: Lens 65 A/85 A/105 A/125 A |
||
|
101459 |
Panel: Plasma power supply front |
||
|
210570 |
Label: Display panel 105 A |
||
|
210596 |
Label: Hypertherm logo |
||
Plasma power supply interior, power PCB side
|
Part number |
Description and kit contents |
||
|---|---|---|---|
|
2 |
|||
|
Screw: #6 X 5/16, pan head (4) |
|||
|
141458 |
Power PCB 105 A CSA |
||
|
2 |
|||
|
Screw: #6 X 5/16, pan head (4) |
|||
|
141409 |
Power PCB 105 A CE 230 V – 400 V |
||
|
2 |
|||
|
Screw: #6 X 5/16, pan head (4) |
|||
|
141460 |
Power PCB 105 A CE 400 V / CCC 380 V |
||
Capacitors and DSP PCB
105 A heatsink diode bridges
|
Item |
Part number |
Description and kit contents |
|
|---|---|---|---|
|
1 |
Kit: Powermax105 SYNC output diode bridge |
||
|
209027 |
Output diode bridge (2) |
||
|
075569 |
Screw: M6 X 14-12.5, pan head (6) |
||
|
075851 |
M6 X 18.5±0.5-12.5, pan head (4) |
||
|
128836 |
Thermal grease, 0.125 ounce |
||
|
2 |
Kit: Powermax105 SYNC input diode bridge |
||
|
209174 |
Input diode bridge |
||
|
075567 |
Screw: M6 X 16-12.5, pan head (2) |
||
105 A heatsink IGBTs and thermal sensor
|
Item |
Part number |
Description and kit contents |
|
|---|---|---|---|
|
3 |
Kit: Powermax105 SYNC pilot arc IGBT |
||
|
109319 |
Pilot arc IGBT |
||
|
223739 |
Pilot arc cable |
||
|
075570 |
Screw: M5 X 14-12, pan head (2) |
||
|
075851 |
Screw: M6 X 18.5±0.5-12.5, pan head (2) |
||
|
128836 |
Thermal grease, 0.125 ounce |
||
|
4 |
Kit: Powermax105 SYNC inverter IGBT |
||
|
209445 |
Pilot arc IGBT |
||
|
223738 |
PFC IGBT cable (2) |
||
|
075569 |
Screw: M6 X 14-12.5, pan head (3) |
||
|
075851 |
Screw: M6 X 18.5±0.5 12.5, pan head (4) |
||
|
128836 |
Thermal grease, 0.125 ounce |
||
|
5 |
Kit: Thermal sensor (switch) |
||
|
209569 |
Transducer |
||
|
075524 |
Screw: M5 X 16, pan head |
||
|
075851 |
Screw: M6 X 18.5±0.5 12.5, pan head |
||
|
6 |
Kit: Powermax105 SYNC PFC IGBT, CSA and CE 230 V – 400 V |
||
|
109802 |
PFC IGBT |
||
|
223738 |
PFC IGBT cable (2) |
||
|
075567 |
Screw: M6 X 16-12.5, pan head (4) |
||
|
075569 |
Screw: M6 X 14-12.5, pan head (3) |
||
|
128836 |
Thermal grease, 0.125 ounce |
||
IGBT tester
|
Part number |
Description |
|---|---|
|
128883 |
IGBT tester |
105 A heatsink resistors
|
Item |
Part number |
Description and kit contents |
|
|---|---|---|---|
|
7 |
Kit: Powermax105 SYNC snubber resistor, 15 Ω, 200 W |
||
|
209045 |
Snubber resistor, 15 Ω, 200 W |
||
|
108868 |
Standoff (2) |
||
|
075526 |
Screw: M4 X 10, pan head (2) |
||
|
128836 |
Thermal grease, 0.125 ounce |
||
|
8 |
Kit: Snubber resistor, 5 Ω, 120 W, CSA and CE 230 V – 400 V |
||
|
109799 |
Snubber resistor, 5 Ω, 120 W |
||
|
108868 |
Standoff (2) |
||
|
075526 |
Screw: M4 X 10, pan head (2) |
||
|
128836 |
Thermal grease, 0.125 ounce |
||
|
9 |
Kit: Damper resistor, CSA and CE 230 V – 400 V |
||
|
229458 |
Damper resistor |
||
|
075529 |
Screw: M3 X 10, pan head (2) |
||
|
128836 |
Thermal grease, 0.125 ounce |
||
|
10 |
Kit: Powermax105 SYNC snubber resistor, 5 Ω, 200 W |
||
|
209044 |
Snubber resistor, 5 Ω, 200W |
||
|
108868 |
Standoff (2) |
||
|
075526 |
Screw: M4 X 10, pan head (2) |
||
|
128836 |
Thermal grease, 0.125 ounce |
||
Power supply interior, magnetics
|
Part number |
Description and kit contents |
||
|---|---|---|---|
|
1 |
|||
|
Inductor: PFC |
|||
|
075569 |
Screw: M6 X 14-12.5, pan head (2) |
||
|
1 |
|||
|
Inductor: PFC |
|||
|
075569 |
Screw: M6 X 14-12.5, pan head (2) |
||
|
2 |
|||
|
Transformer |
|||
|
075569 |
Screw: M6 X 14-12.5, pan head (2) |
||
|
2 |
|||
|
Transformer |
|||
|
075569 |
Screw: M6 X 14-12.5, pan head (2) |
||
|
3 |
|||
|
Out put inductor |
|||
|
075569 |
Screw: M6 X 14-12.5, pan head (2) |
||
Accessories
Hypertherm cartridge reader
The Hypertherm cartridge reader provides a simple process for reviewing data stored in Hypertherm cartridges. Data analysis helps customers understand cartridge utilization and identify operator training opportunities.
Powermax EtherCAT Interface for EDGE Connect
The Powermax® EtherCAT® Interface is an all-in-one adapter that allows a digital connection between the Powermax equipment and the EDGE® Connect CNC. This allows faster equipment setup, an intuitive operator interface, and access to real-time diagnostics information.
Robotic torch clamp kit
The robotic torch clamp kit is designed to simplify integration of Powermax® robotic torches on robots. The clamp fits perfectly with the torch dimensions and securely holds the torch during cutting applications.
Field service bulletins (10)
Cartridge Reader and App | Lecteur de cartouche et application - Powermax65/85/105 SYNC
Heat Shield Kits for T Series, Duramax, Duramax Hyamp Handheld Torches Écran de chaleur des torches manuelles 804230 revision 6
Showing 6 of 10 documents
Technical support
| Resource center |
| Support by product |
| System support |
| Software updates and support |
| Report counterfeit consumables |
| Documents library |
| Training |
| FAQs |
| For educators |
| Tradeshows and events |
| Additional resources |
Useful links
-
Recycling information for Hypertherm customers and recyclers
Learn about Hypertherm's committment - Elimination, recycling, and reduction of waste is the foundation of a good approach to end-of-life equipment management. Determine the most sustainable path for your system.