| Part number | Voltage (VAC) |
|---|---|
| 078640 | 200 |
| 078641 | 208 |
| 078642 | 220 |
| 078643 | 240 |
| 078644 | 380 |
| 078645 | 400 |
| 078646 | 415 |
| 078647 | 440 |
| 078648 | 480 |
| 078649 | 600 |
XPR170 plasma cutting system
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How-to videos (1)
Showing 1 of 1 Videos
Operator and instruction manuals (10)
.XPR170 Plasma Instruction Manual (Revision 8) ADDENDUM
Last updated
02/02/2026
Part number: 810060_R8_ADD1
Showing 6 of 10 documents
Service manuals (2)
XPR Torch Rebuild and Filter Kit Maintenance Guide (Revision 2) (English)
Last updated
07/25/2022
Part number: 809800
XPR300 Torch Rebuild and Filter Kit Maintenance Guide (Revision 2) (Multilingual)
Last updated
07/22/2022
Part number: 80980C
Showing 2 of 2 documents
Application notes (4)
CNC Communication Protocol for XPR cutting systems with the 141545 main control PCB (Revision 3)
Last updated
10/20/2026
Part number: 10085793
Text Marking with ProNest and Phoenix Application Note (Revision 2)
Last updated
08/13/2020
Part number: 809850
Update XPR Firmware through Phoenix over EtherCAT (Revision 3)
Last updated
11/12/2025
Part number: 810720
Showing 4 of 4 documents
Specifications
For full specifications, reference the manual.
| Maximum open-circuit voltage (U0) | 360 VDC |
| Maximum output current | 170 A |
| Maximum output power | 35.7 kW |
| Output voltage | 50 VDC–210 VDC |
| 100% duty arc voltage | 210 V |
| Duty cycle rating | 100% at 35.7 kW, 40° C (104° F) |
| Operational ambient temperature range | -10° C–40° C (14° F–104° F) |
| Power factor | 0.98 at 35.7 kW |
| Cooling | Forced air (Class F) |
| Insulation | Class H |
| EMC emissions classification (CE models only) | Class A |
| Lift points |
Top lift eye weight rating 454 kg (1,000 lb.) Bottom lift truck slots |
Consumables
Please contact an authorized Hypertherm distributor to place your consumables order.
Mild steel
| Amperage | Process | Shield cap |
Shield | Nozzle retaining cap |
Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|---|---|
| 30 A | O2/O2 | 420200 | 420228 | 420365 | 420225 | 420407 | 420222 | 420368 |
| 50 A | O2/Air | 420200 | 420237 | 420365 | 420234 | 420233 | 420231 | 420368 |
| 80 A | O2/Air | 420200 | 420246 | 420365 | 420243 | 420242 | 420240 | 420368 |
| 130 A | O2/Air | 420200 | 420255 | 420365 | 420252 | 420242 | 420249 | 420368 |
| 170 A | O2/Air | 420200 | 420513 | 420365 | 420261 | 420260 | 420258 | 420368 |
Non-ferrous
| Amperage | Process | Shield cap |
Shield | Nozzle retaining cap |
Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|---|---|
| 40 A | N2/N2 | 420200 | 420291 | 420365 | 420288 | 420314 | 420303 | 420368 |
| Air/Air | 420200 | 420291 | 420365 | 420288 | 420314 | 420294 | 420368 | |
| 60 A | N2/N2 | 420200 | 420309 | 420365 | 420297 | 420323 | 420303 | 420368 |
| F5/N2 | 420200 | 420309 | 420365 | 420297 | 420323 | 420303 | 420368 | |
| N2/H2O | 420200 | 420300 | 420365 | 420296 | 420323 | 420303 | 420368 | |
| Air/Air | 420200 | 420309 | 420365 | 420297 | 420323 | 420294 | 420368 | |
| 80 A | N2/N2 | 420200 | 420309 | 420365 | 420306 | 420323 | 420303 | 420368 |
| F5/N2 | 420200 | 420309 | 420365 | 420306 | 420323 | 420303 | 420368 | |
| N2/H2O | 420200 | 420300 | 420365 | 420290 | 420323 | 420303 | 420368 | |
| Air/Air | 420200 | 420309 | 420365 | 420306 | 420323 | 420294 | 420368 | |
| 130 A | N2/N2 | 420200 |
420318 |
420365 |
420315 |
420314 | 420356 | 420368 |
| H2-Ar-N2/N2 | 420200 | 420318 | 420365 | 420315 | 420323 | 420356 | 420368 | |
| N2/H2O | 420200 | 420469 | 420365 | 420315 | 420314 | 420356 | 420368 | |
| 170 A | N2/N2 | 420200 | 420327 | 420365 | 420324 | 420314 |
420356 |
420368 |
| H2-Ar-N2/N2 | 420200 | 420327 | 420365 | 420324 | 420323 | 420356 | 420368 | |
| N2/H2O | 420200 | 420472 | 420365 | 420324 | 420314 | 420356 | 420368 | |
| Air/Air | 420200 | 420513 | 420365 | 420524 | 420260 | 420258 | 420368 |
XPR Gouging Consumables
Mild Steel
| Amperage | Process | Shield cap | Shield | Nozzle retaining cap |
Nozzle* | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|---|---|
| 170A | O2/Air | 420200 | 10086659 | 420365 | 10087904 (.140) Bore |
420242 | 10086653 | 420368 |
| 300A | O2/Air | 420200 | 10086659 | 420365 | 10086655 (.180) Bore |
420242 | 10086653 | 420368 |
| 460A | O2/Air | 420200 | 10086659 | 420365 | 10086657 (.195) Bore |
420242 | 10086653 | 420368 |
*Reference "XPR Gouging Charts for Nozzle"
Stainless Steel
| Amperage | Process | Shield cap | Shield | Nozzle retaining cap |
Nozzle* | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|---|---|
| 170A | H2-Ar/N2 | 420200 | 10086659 | 420365 | 10087907 (.165) Bore |
420242 | 10086650 | 420368 |
| N2/N2 | 420200 | 10086659 | 420365 | 10087907 (.165) Bore |
420242 | 10086650 | 420368 | |
| 300A |
H2-Ar/N2 | 420200 | 10086659 | 420365 | 10087909 (.210) Bore |
420242 | 10086650 | 420368 |
| N2/N2 | 420200 | 10086659 | 420365 | 10086655 (.180) Bore |
420242 | 10086650 | 420368 | |
| 460A |
H2-Ar/N2 | 420200 | 10086659 | 420365 | 10087911 (.250) Bore |
420242 | 10086650 | 420368 |
| N2/N2 | 420200 | 10086659 | 420365 | 10087909 (.210) Bore |
420242 | 10086650 | 420368 |
*Reference "XPR Gouging Charts for Nozzle"
XPR170 starter kits
| Part number | Description |
|---|---|
| 428842 | XPR170 mild steel consumables starter kit (torch included) |
| 428841 | XPR170 non-ferrous consumables starter kit (torch included) |
| 428840 | XPR170 mild steel consumables starter kit |
| 428843 | XPR170 non-ferrous consumables starter kit |
| 428944 | XPR170 Core console non-ferrous consumables starter kit |
Replacement parts
For complete list of replacement parts, view the manual. Please contact an authorized Hypertherm distributor to place your parts order.
Plasma power supply parts
Outer panel parts
| Part number | Description | Quantity | |
|---|---|---|---|
| 1 | 100872591 | Top panel with labels | 1 |
| 4287282 | |||
| 2 | 100872571 | Side panel with labels and handles | 2 |
| 4288382 | |||
| 3 | 100872561 | Front panel with "H" (not shown) and power-indicator Light Emitting Diode (LED) label | 1 |
| 4287252 | |||
| 4 | 100872581 | Rear panel with label and handles | 1 |
| 4287262 | |||
| 100866252 | Base (not shown) | 1 | |
|
1 Compatible only on systems with a serial number equal to or after XPR170-010000.
2 Compatible only on systems with a serial number before XPR170-010000.
|
|||
Fans
| Part number | Description | Designator | Quantity | |
|---|---|---|---|---|
| 1 | 429002 | Power-indicator Light Emitting Diode (LED) | – | 1 |
| 2 | 229821 | Fan: 250 cfm, 48 VDC, 120 mm (4.72 inch) diameter | CTRLFAN 1, CTRLFAN 2 | 2 |
| 3 | 229822 | Fan: 890 cfm, 48 VDC, 254 mm (10 inch) diameter | HXFAN 1, MAGFAN 1, MAGFAN 2 | 3 |
| 4 | 003266 | Solid state relay | – | 1 |
| 5 | 141384 | Fan power distribution Printed Circuit Board (PCB) | PCB6 | 1 |
Heat exchanger
| Part number | Description | Designator | Quantity | |
|---|---|---|---|---|
| 1 | 229924 | Heat-exchanger only | – | 1 |
Coolant system parts
| Part number | Description | Quantity | |
|---|---|---|---|
| 1 | 127014 | Coolant reservoir cap | 1 |
| 2 | 229741 | Coolant flow meter | 1 |
| 3 | 229775 | Coolant level sensor | 1 |
| 4 | 101281 | Coolant filter bracket | 1 |
| 5 | 127344 | Coolant filter housing | 1 |
| 027005 | Coolant filter (fine) | 1 | |
| 6 | 229777 | Coolant hose (1 inch) | 1 |
| 7 | 428729 |
Coolant pump and motor assembly:
|
1 |
| 8 | 006132 | Coolant bypass check valve | 1 |
| 9 | 229721 | Coolant solenoid valve assembly | 1 |
| 10 | 229654 | Thermistor: Copper pipe clip with electrical connector (hidden behind panel) | 1 |
| 11 | 127559 | Coolant pump screen (coarse) | 1 |
| 12 | 428973 | Kit: XPR® inlet pump fitting replacement, with O-ring on plug | 1 |
| 13 | 002561 | Coolant reservoir | 1 |
| 14 | 006113 | Coolant check valve | 1 |
| 428766 | Kit: Tubing (1 inch hose not included) | 1 |
Coolant adapters in the rear compartment
| Part number | Description | Quantity | |
|---|---|---|---|
| 1 | 015889 | Elbow adapter: 1/2 inch NPT X 1/2 inch tube, 45° swivel | 2 |
| 2 | 015903 | Red ring: 1.13 inches inner diameter | 1 |
| 3 | 015888 | Adapter: 1/2 inch FNPT X 1-1/2 inch length bulkhead | 2 |
| 015899 | Red ring: 0.87 inch inner diameter (not shown) | 1 | |
| 4 | 015029 | Adapter: 1/2 inch NPT X #8 male | 2 |
| 015898 | Green ring: 0.87 inch inner diameter (not shown) | 1 | |
| 5 | 015902 | Green ring: 1.13 inch inner diameter | 1 |
Other adapters not shown
| Part number | Description | Location | Quantity |
|---|---|---|---|
| 015669 | Male adapter: 3/8 inch NPT X 1/2 inch tube | in coolant solenoid valve | 1 |
| 006099 | Coolant drain valve: 1/4 inch NPT X 3/8 inch tube | in the bottom of the coolant reservoir | 1 |
| 015073 | Adapter: 1/4 inch NPT X 1/4 FPT | in the bottom of the coolant reservoir | 1 |
| 015738 | Elbow adapter: 1/4 inch NPT X 1/2 inch tube, 45° swivel | in the top of the coolant reservoir | 1 |
| 015510 | Adapter: 1/4 inch X hexagonal collar | between the flow meter and coolant reservoir | 1 |
| 015663 | Adapter: 1/4 inch NPT X 1/2 inch tube | in the flow meter and coolant bypass check valve | 2 |
| 015668 | Elbow adapter: 1/2 inch NPT X 1/2 inch tube, 90° | in the coolant filter (fine) assembly | 2 |
| 104807 | Nut for chopper fitting | on the back of the chopper | 2 |
| 015815 | Elbow fitting: 1/2 inch tube X 1/2 inch tube, 90° | on the back of the chopper and the heat-exchanger inlet | 3 |
| 015820 | Fitting: 1/2 inch tube X 1/2 inch tube | heat-exchanger outlet | 1 |
Transformers and inductors
| Part number | Description | Designator | Quantity | |
|---|---|---|---|---|
| 1 | – | Transformer, horizontal, 35.7 kW, 3-phase 1 | T2 | 1 |
| 2 | 428844 | Kit: Inductor 1A (top)/1B (bottom) | L1 | 1 |
|
1 You cannot purchase this part. Shown for reference only.
|
||||
Control side – view 1
| Part number | Description | Designator | Quantity | |
|---|---|---|---|---|
| 1 | 003266 | Solid state relay | – | 1 |
| 2 | 229671 | Power source: 88 VAC - 264 VAC to 48 VDC, 600 W | PS2 | 1 |
| 3 | 428893 | Power distribution Printed Circuit Board (PCB) | PCB7 | 1 |
| 10084820 | Fuse: 15 A, 250 VAC, time delay (on PCB7) | F1, F2 | 2 | |
| 108709 | Fuse: 10 A, 250 VAC, time delay (on PCB7) | F3 | 1 | |
| 4 | Control transformer assembly, 3 kVA | |||
| 229809 | 200 V, 50 Hz – 60 Hz | T1 | 1 | |
| 229810 | 208 V, 60 Hz | |||
| 229811 | 220 V, 50 Hz – 60 Hz | |||
| 229812 | 240 V, 60 Hz | |||
| 229813 | 380 V, 50 Hz | |||
| 229814 | 400 V, 50 Hz | |||
| 229815 | 415 V, 50 Hz | |||
| 229816 | 440 V, 50 Hz – 60 Hz | |||
| 229794 | 480 V, 60 Hz | |||
| 229817 | 600 V, 60 Hz | |||
| 5 | 229678 | Start circuit assembly | PCB4 | 1 |
Control side – view 2
| Part number | Description | Designator | Quantity | |
|---|---|---|---|---|
| 1 | 229640 | Power source: 88 VAC – 264 VAC to 24 VDC | PS1 | 1 |
| 2 | 10084334 | Kit: XPR® main control Printed Circuit Board (PCB) assembly and wireless tag | PCB1 | 1 |
| 10088158 | Kit: Wireless (Wi-Fi®) module for main control PCB and wireless tag (not shown) | U83 | 1 | |
| 3 | 141597 | Plasma power supply expansion PCB | PCB9 | 1 |
| 4 | 208394 | Fuse holder: 2P, 30 A, 600 V | – | 1 |
| 208395 | Fuse: 8 A, 600 V, Class R (used in 380 V, 400 V, 415 V, 440 V, 480 V, 600 V) | F1, F2 | 2 | |
| 208397 | Fuse: 15 A, 600 V, Class R (used in 200 V, 208 V, 220 V, 240 V) | |||
| 5 | 10081573 | Input/Output (I/O) PCB | PCB5 | 1 |
| 6 | 003277 | Pilot arc relay: 24 VDC, coil, 60 A 28 VDC contacts | CR1 | 1 |
| 7 | 101316 | Pilot arc relay cover | – | 1 |
| 8 | 10085251 | Chopper assembly | Chopper 1 | 1 |
Wire harnesses and CAN cables in plasma power supply
| Part number | Description |
|---|---|
| 528135 | Wire harnesses for the XPR170®:
|
| 10081204 | Wire harness for the fan power distribution Printed Circuit Board (PCB) |
| 223400 |
Controller Area Network (CAN) cable 1 m (3.3 ft) Located between the control PCB and chopper. |
Rear compartment of the plasma power supply
| A | 200 V, 208 V, 220 V, 240 V plasma power supplies |
|---|---|
| B | 400 V, 415 V CE plasma power supplies |
| C | 380 V, 440 V, 480 V, 600 V plasma power supplies |
| Part number | Description | Designator | Quantity | |
|---|---|---|---|---|
| 1 | 229033 | Terminal block 600 V, 200 A (380 V, 400 V, 415 V, 440 V, 480 V, 600 V) | TB1 | 1 |
| 2 | 209453 | Electromagnetic Interference (EMI) filter with terminal block (400 V, 415 V CE) | ||
| 3 | 029316 | Terminal block 600 V, 140 A (380 V, 440 V, 480 V, 600 V) | ||
| 4 | 003276 | Main contactor (200 V, 208 V, 220 V, 240 V) | M_CON | 1 |
| 429060 | Main contactor assembly (380 V, 400 V, 415 V, 440 V, 480 V, 600 V) | |||
| 5 | 141511 | VDC3 Printed Circuit Board (PCB) (Optional, for use with RS-422 and discrete cutting systems) | – | 1 |
| 10080016 | Kit: Replacement output terminals for connecting work cables and pilot arc cables in the plasma power supply | – | – |
Preventive maintenance
XPR torch and filter maintenance kit (with coolant)
XPR® torch and filter maintenance kit (with coolant) includes all necessary parts for your XPR system.
XPR torch and filter maintenance kit (without coolant)
XPR torch and filter maintenance kit (without coolant) includes all necessary parts for your XPR system.
XPR170 preventive maintenance kit (380V – 600V)
Preventive maintenance kits include all necessary parts for your XPR170™ plasma system (380V – 600V).
XPR170 preventive maintenance kit (200V – 240V)
Preventive maintenance kits include all necessary parts for your XPR170® plasma system (200V – 240V).
.XPR Preventive Maintenance Program Instruction Manual (Revision 3)
Last updated
07/07/2025
Part number: 809490
Field service bulletins (15)
Multi-Ratio Voltage Divider PCB (0 V - 10 V) Installation Steps for XPR, MAXPRO200, and HPRXD (Revision 0)
Last updated
12/29/2023
Part number: 810930
Phoenix Passwords Field Service Bulletin for End Users (Revision 4)
Last updated
11/12/2025
Part number: 808770
XPR Control PCB Replacement Steps Field Service Bulletin (Revision 1)
Last updated
10/02/2026
Part number: 10088336
Showing 6 of 15 documents
Technical support
| Resource center |
| Support by product |
| System support |
| Software updates and support |
| Report counterfeit consumables |
| Documents library |
| Training |
| FAQs |
| For educators |
| Tradeshows and events |
| Additional resources |
Useful links
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Recycling information for Hypertherm customers and recyclers
Learn about Hypertherm's committment - Elimination, recycling, and reduction of waste is the foundation of a good approach to end-of-life equipment management. Determine the most sustainable path for your system.