| Item | Part Number | Description | Quantity |
|---|---|---|---|
| 1 | 428032 | Control panel replacement kit | 1 |
| 2 | 108797 | Knob: soft black, no pointer | 3 |
| 3 | 007050 | Rocker switch bezel | 1 |
| 4 | 005678 | Rocker switch | 1 |
| 5 | 075237 | Screw (control panel and enclosure panels): 10-32, TORX T-25 | 18 |
MAXPRO200 plasma cutter
For files in additional languages, please go to the Documents Library.
Operator and instruction manuals (3)
MAXPRO200 Ecodesign Requirements (Revision 0) (Multilingual)
Last updated
03/01/2024
Part number: 10080930MU
MAXPRO200 Extreme Bevel Cut Charts Instruction Manual (Revision 0)
Last updated
04/07/2021
Part number: 811270
Showing 3 of 3 documents
Specifications
For full specifications, reference the manual.
| Input voltages | 200/208 VAC, 3-PH, 50 Hz, 108/104 A 220 VAC, 3-PH, 50 – 60 Hz, 98 A 240 VAC, 3-PH, 60 Hz, 90 A 380 VAC, 3-PH, 50 Hz, 57 A 400 VAC, CE, 3-PH, 50 – 60 Hz, 54 A 415 VAC, CE, 3-PH, 50 Hz, 52 A 440 VAC, 3-PH, 50 – 60 Hz, 49 A 480 VAC, 3-PH, 60 Hz, 45 A 600 VAC, 3-PH, 60 Hz, 36 A |
|---|---|
| Output voltage | 50 – 180 VDC |
| Maximum output current | 200 A |
| Duty cycle rating | 100% @ 36.7 kW, at 40° C (104° F) |
| Operating temperature | -10° C to 40° C (+14° F to +104° F) |
| Power factor | 0.98 @ 36.7 kW output |
| Maximum OCV | 360 VDC |
| Dimensions | 102 cm (40.14") H, 69 cm (27.12") W, 105 cm (41.23") L |
| Weight | 335 kg (740 lbs) |
| Gas supply Plasma gas Shield gas Supply gas pressure |
Air, O2, N2 Air, N2 6.2 +/- 0.7 bar (90 +/- 10 psig) |
Consumables
Please contact an authorized Hypertherm distributor to place your consumables order.
MAXPRO200 machine torch consumables
Air – Mild steel / Stainless steel / Aluminum
Shield Shield cap Nozzle Swirl ring Electrode Water tube
200 amp - Air consumables - Mild steel / Stainless steel / Aluminum
| Amperage | Shield | Shield cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|
| 50 A | 220532 | 220936 | 220890 | 220529 | 220528 | 220521 |
| 220935 without tab | ||||||
| 130 A | 220536 | 220936 | 220892 | 220488 | 220487 | 220521 |
| 220935 without tab | ||||||
| 200 A | 420045 | 220936 | 420044 | 220488 | 220937 | 220521 |
| 220935 without tab |
O2 – Mild steel
Shield Shield cap Nozzle Swirl ring Electrode Water tube
200 amp - O2 consumables - Mild steel
| Amperage | Shield | Shield cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|
| 50 A | 220532 | 220936 | 220891 | 220529 | 220528 | 220521 |
| 220935 without tab | ||||||
| 130 A | 220491 | 220936 | 220893 | 220488 | 220487 | 220521 |
| 220935 without tab | ||||||
| 200 A | 220832 | 220936 | 220831 | 220834 | 220937 | 220521 |
| 220935 without tab |
N2 – Stainless steel / Aluminum
Shield Shield cap Nozzle Swirl ring Electrode Water tube
200 amp - N2 consumables - Stainless steel / Aluminum
| Amperage | Shield | Shield cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|
| 130 A | 220536 | 220936 | 220892 | 220529 | 020415 | 220521 |
| 220935 without tab | ||||||
| 200 A | 420045 | 220936 | 420044 | 220529 | 020415 | 220521 |
| 220935 without tab |
MAXPRO200 hand torch consumables
Air – Mild steel / Stainless steel / Aluminum
Shield Shield cap Nozzle Swirl ring Electrode Water tube 
200 amp - Air consumables - Mild steel / Stainless steel / Aluminum
| Amperage | Shield | Shield cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|
| 50 A | 420063 | 220935 | 220890 | 220529 | 220528 | 220521 |
| 130 A | 420061 | 220935 | 220892 | 220488 | 220487 | 220521 |
| 200 A | 420058 | 220935 | 420044 | 220488 | 220937 | 220521 |
| 200 A gouging | 420067 | 220935 | 420066 | 220488 | 220937 | 220521 |
O2 – Mild steel
Shield Shield cap Nozzle Swirl ring Electrode Water tube
200 amp - O2 consumables - Mild steel
| Amperage | Shield | Shield cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|
| 50 A | 420063 | 220935 | 220891 | 220529 | 220528 | 220521 |
| 130 A | 420062 | 220935 | 220893 | 220488 | 220487 | 220521 |
| 200 A | 420059 | 220935 | 220831 | 220834 | 220937 | 220521 |
MAXPRO200 extreme bevel consumables
Air – Mild steel
Shield Shield cap Nozzle Swirl ring Electrode Water tube
| Amperage | Shield | Shield cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|
| 130 A | 420735 | 220936 | 420829 | 220488 | 420824 | 420823 |
| 220935 without tab | ||||||
| 200 A | 420737 | 220936 | 420734 | 220488 | 420732 | 420823 |
| 220935 without tab |
O2 – Mild steel
| Amperage | Shield | Shield cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|
| 130 A | 420735 | 220936 | 420828 | 220529 | 420824 | 420823 |
| 220935 without tab | ||||||
| 200 A | 420737 | 220936 | 420733 | 220488 | 420732 | 420823 |
| 220935 without tab |
FlushCut consumables
Air/Air – Mild steel
Retaining RingShieldRetaining CapNozzle Swirl ring Electrode Water tube
| Amperage | RETAINING RING | Shield | RETAINING cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|---|
| 200 A | 10087802 | 10087213 | 420793 | 10087212 | 220488 | 420732 | 420823 |
MAXPRO200 Gouging consumables
Shield Shield cap Nozzle Swirl ring Electrode Water tube
Air – Mild steel
| Amperage | Shield | Shield cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|
| 200 A | 420885 | 420794 | 420886 | 420928 | 420887 | 420881 |
| 420793 without tab |
O2 – Mild steel
| Amperage | Shield | Shield cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|
| 200 A | 420885 | 420794 | 420886 | 420883 | 420887 | 420881 |
| 420793 without tab |
AIR – Stainless steel /Aluminum
| Amperage | Shield | Shield cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|
| 200 A | 420885 | 420794 | 420886 | 420928 | 420887 | 420881 |
| 420793 without tab |
Robotic Torch Assembly Options
Robotic lead
| Part number | Description | length | |
|---|---|---|---|
| 1 | 429107 | Robotic Lead 7.5 m (25′) (compatible with Robotic torch receptacle 420945) | 7.5 m (25′) |
Robotic torch
| Part number | Description | length | |
|---|---|---|---|
| 3 | 420945 | Robotic Torch Receptacle (compatible with XPR mounting sleeves) | |
| 4 | 220921 | Quick-disconnect torch |
Robotic torch mounting sleeces options
| Part number | Description | length | |
|---|---|---|---|
| 5 | 420501 | Mounting Sleeve: Short |
155 mm (4.4″) 5.72 cm (2.25″) |
| 420500 | Mounting Sleeve: Medium (Standard) |
233 mm (9.2″) 5.72 cm (2.25″) |
|
| 420502 | Mounting Sleeve: Extended |
311 mm (12.3″) 5.72 cm (2.25″) |
|
| 2 | 420788 | Rotational Sleeve: Short |
154 mm (6″) 76 mm (3″) |
| 420789 | Rotational Sleeve: Medium |
233 mm (9.2″) 76 mm (3″) |
|
| 420790 | Rotational Sleeve: Extended |
311 mm (12.3″) 76 mm (3″) |
Replacement parts
For complete list of replacement parts, view the manual. Please contact an authorized Hypertherm distributor to place your parts order.
Control panel
Power supply by voltage
| Part number | Voltage (AC) |
|---|---|
| 078610 | 200/208 volt |
| 078611 | 220 volt |
| 078612 | 240 volt |
| 078613 | 380 volt |
| 078614 | 400 volt |
| 078615 | 415 volt |
| 078616 | 440 volt |
| 078609 | 480 volt |
| 078617 | 600 volt |
Exterior, front
| Item | Part Number | Description | Quantity |
|---|---|---|---|
| 1 | See Power supply by voltage. | Plasma power supply | 1 |
| 2 | 428033 | Lift eye replacement kit | 1 |
| 3 | 428031 | Top panel replacement kit | 1 |
| 4 | 027967 | Handle: side panels | 2 |
| 5 | 428029 | Right side panel replacement kit | 1 |
| 6 | 101188 | Front panel | 1 |
| 7 | 428030 | Left side (not shown) panel replacement kit | 1 |
| 8 | 428032 | Control panel replacement kit | 1 |
| Not shown | 10087757 | Rear-panel replacement kit | 1 |
| Not shown | 428035 | Optional caster (wheel) kit | 1 |
Interior, front and exterior, rear
| Item | Part Number | Description | Quantity |
|---|---|---|---|
| 1 | 141171 | Control Board | 1 |
| 2 | 110261 | Label: Warning instant start | 1 |
| 3 | 010298 | Label: Warnings | 1 |
| 4 | 011114 | Air filter/regulator: 7-125 psi, 1/4 inch, auto drain with valve | 1 |
| 011093 | Air filter element | 1 | |
| 5 | 228862 | Gas hoses kit (not all hoses shown) | 1 |
| 6 | 428038 | Coolant filter replacement kit | 1 |
| 027005 | Coolant filter element | 1 | |
| 7 | 228861 | Coolant hose kit (not all hoses shown) | 1 |
| 8 | 109377 | Resistor: 1 ohm, 500 watts | 3 |
Interior, right side
| Item | Part Number | Description | Quantity |
|---|---|---|---|
| 1 | 428036 | Chopper replacement kit | 1 |
| 2 | 127014 | Coolant reservoir cap | 1 |
| 3 | 002546 | Coolant reservoir | 1 |
| 4 | 006099 | Coolant drain valve | 1 |
| 5 | 228993 | Coolant solenoid valve replacement kit | 1 |
| 6 | 428039 | Pump motor replacement kit | 1 |
| 7 | 015665 | Fitting: male elbow, 3/8 inch NPT x 1/2 inch push-in tube | 2 |
| 8 | 428043 | Pump replacement kit | 1 |
| 9 | 015815 | Fitting: elbow, 1/2 inch x 1/2 inch push-in tube, brass | 2 |
| 10 | 074354 | Cable holder: for 1/2 inch diameter cable | 17 |
| 11 | 104407 | Bushing: dust seal | 6 |
| 12 | 074353 | Cable holder: for 1/4 inch diameter cable | 10 |
| 13 | 074355 | Cable holder: for 3/4 inch diameter cable | 10 |
Interior, rear, fan side
| Item | Part Number | Description | Quantity |
|---|---|---|---|
| 1 | 015669 | Male connector 3/8 inch NPT x 1/2 inch | 7 |
| 2 | 428034 | Gas manifold replacement kit | 1 |
| 3 | 006128 | Solenoid valve | 1 |
| 4 | 428042 | Pressure transducer replacement kit | 2 |
| 5 | 428037 | Flow meter replacement kit | 1 |
| 6 | 109636 | Electromagnetic Interference (EMI) filter: 250 VAC, 1 amp, 1 phase | 2 |
| 7 | 229474 | Thermistor: 3/8 inch diameter, copper pipe clip with connector | 1 |
| 8 | 015663 | Male connector 1/4 inch NPT x 1/2 inch tube | 1 |
| 9 | 006075 | Check valve | 1 |
| 10 | 015664 | Male elbow 1/4 inch NPT x 1/2 inch push-in tube | 1 |
| 11 | 229482 | Heat exchanger (with fan) | 1 |
| 127091 | Heat exchanger fan only | 1 |
Interior, left side
| Item | Part Number | Description | Quantity |
|---|---|---|---|
| 1 | 209177 | Electromagnetic Interference (EMI) filter, 400V and 415V power supplies | |
| 2 | 008301 | Fuse holder | 1 |
| 108571 | Fuse holder cover | 1 | |
| 110513 | Fuse label: F1-F2 | 1 | |
| 008551 | Fuse: 7.5 amp, 600 volt: 380V, 400V, 415V, 440V, 480V, and 600V power supplies | 2 | |
| 008709 | Fuse: 20 amp, 500 volt: 200/208V, 220V, and 240V power supplies | 2 | |
| 3 | 027567 | Fan guard | 1 |
| 4 | 014373 | Inductor | 2 |
| 5 | 074212 | Cable holder: self sticking, for 1/2 inch diameter cable | 5 |
| 6 | 074356 | Cable holder: for 1.0 inch diameter cable | 5 |
| 7 | 108671 | Terminal block: 14 AWG - 2/0 | 1 |
| 8 | 003249 | Contactor: 380V, 400V, 415V, 440V, 480V, and 600V power supplies | 1 |
| 003233 | Contactor: 200/208V, 220V, and 240V power supplies | 1 | |
| 228309 | Transformer thermistor (not shown) | 1 |
Power supply
| Item | Part Number | Description | Quantity |
|---|---|---|---|
| 1 | See Control transformers | Control transformer | 1 |
| 2 | 027079 | Fan: 450-550 cfm, 120 VAC 50-60 Hz | 1 |
| 3 | 101205 | Ignition enclosure panel (ignition) | 1 |
| 4 | 428044 | Inlet gas-plug replacement kit | 1 |
| 5 | 015812 | Adaptor:1/4 inch NPT O-ring x 5/16 inch | 1 |
| 6 | 010875 | Label: Danger voltage | 1 |
| Not shown | 008482 | Power cord strain relief (380 V, 400 V, 415 V, 440 V, 480 V, and 600 V plasma power supplies) | 1 |
| Not shown | 008052 | Power cord strain relief (200 V/208 V, 220 V, and 240 V plasma power supplies) | 1 |
| Not shown | 428054 | MAXPRO200 Oxygen fitting kit | 1 |
| Not shown | 015015 | Adapter: 1/4 inch NPT, #6, Male, 90 degree | 1 |
| Not shown | 015817 | Adapter: 3/8 inch FNPT x 1/2 inch push-in tube | 1 |
| Part number | Description | Part number | Description |
|---|---|---|---|
| 229535 | 200 volt, 50-60 Hz | 229538 | 415 volt, 50-60 Hz |
| 229536 | 220 volt, 50-60 Hz | 229539 | 440 volt, 50-60 Hz |
| 229537 | 240 volt, 60 Hz | 229488 | 480 volt, 60 Hz |
| 229514 | 380 volt, 50 Hz | 229540 | 600 volt, 50-60 Hz |
| 229515 | 400 volt, 50 Hz | ||
Preventive maintenance
MAXPRO200 preventive maintenance kits
Preventive maintenance kits include all necessary parts for your MAXPRO200 system.
Upgrades
XPR170 plasma cutting system
The XPR170® mechanized plasma cutting system delivers next generation X-Definition® processes from very thin up to mid-range thicknesses.
Accessories
Torch alignment guide for off-table beveling
To make the off-table bevel process better suited for plasma cutting, Hypertherm offers a torch alignment guide and V-bevel process charts for Powermax65®/85/105/125 or MAXPRO200® systems.
Field service bulletins (15)
Showing 6 of 15 documents
Technical support
| Resource center |
| Support by product |
| System support |
| Software updates and support |
| Report counterfeit consumables |
| Documents library |
| Training |
| FAQs |
| For educators |
| Tradeshows and events |
| Additional resources |
Useful links
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Recycling information for Hypertherm customers and recyclers
Learn about Hypertherm's committment - Elimination, recycling, and reduction of waste is the foundation of a good approach to end-of-life equipment management. Determine the most sustainable path for your system.