MAXPRO200 plasma cutter
For files in additional languages, please go to the Documents Library.
Operator and instruction manuals (3)
MAXPRO200 Ecodesign Requirements (Revision 0) (Multilingual)
MAXPRO200 Extreme Bevel Cut Charts Instruction Manual (Revision 0)
Showing 3 of 3 documents
Specifications
For full specifications, reference the manual.
| Input voltages | 200/208 VAC, 3-PH, 50 Hz, 108/104 A 220 VAC, 3-PH, 50 – 60 Hz, 98 A 240 VAC, 3-PH, 60 Hz, 90 A 380 VAC, 3-PH, 50 Hz, 57 A 400 VAC, CE, 3-PH, 50 – 60 Hz, 54 A 415 VAC, CE, 3-PH, 50 Hz, 52 A 440 VAC, 3-PH, 50 – 60 Hz, 49 A 480 VAC, 3-PH, 60 Hz, 45 A 600 VAC, 3-PH, 60 Hz, 36 A |
|---|---|
| Output voltage | 50 – 180 VDC |
| Maximum output current | 200 A |
| Duty cycle rating | 100% @ 36.7 kW, at 40° C (104° F) |
| Operating temperature | -10° C to 40° C (+14° F to +104° F) |
| Power factor | 0.98 @ 36.7 kW output |
| Maximum OCV | 360 VDC |
| Dimensions | 102 cm (40.14") H, 69 cm (27.12") W, 105 cm (41.23") L |
| Weight | 335 kg (740 lbs) |
| Gas supply Plasma gas Shield gas Supply gas pressure |
Air, O2, N2 Air, N2 6.2 +/- 0.7 bar (90 +/- 10 psig) |
Consumables
Please contact an authorized Hypertherm distributor to place your consumables order.
MAXPRO200 machine torch consumables
Air – Mild steel / Stainless steel / Aluminum
Shield Shield cap Nozzle Swirl ring Electrode Water tube

200 amp - Air consumables - Mild steel / Stainless steel / Aluminum
| Amperage | Shield | Shield cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|
| 50 A | 220532 | 220936 | 220890 | 220529 | 220528 | 220521 |
| 220935 without tab | ||||||
| 130 A | 220536 | 220936 | 220892 | 220488 | 220487 | 220521 |
| 220935 without tab | ||||||
| 200 A | 420045 | 220936 | 420044 | 220488 | 220937 | 220521 |
| 220935 without tab |
O2 – Mild steel
200 amp - O2 consumables - Mild steel
| Amperage | Shield | Shield cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|
| 50 A | 220532 | 220936 | 220891 | 220529 | 220528 | 220521 |
| 220935 without tab | ||||||
| 130 A | 220491 | 220936 | 220893 | 220488 | 220487 | 220521 |
| 220935 without tab | ||||||
| 200 A | 220832 | 220936 | 220831 | 220834 | 220937 | 220521 |
| 220935 without tab |
N2 – Stainless steel / Aluminum
200 amp - N2 consumables - Stainless steel / Aluminum
| Amperage | Shield | Shield cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|
| 130 A | 220536 | 220936 | 220892 | 220529 | 020415 | 220521 |
| 220935 without tab | ||||||
| 200 A | 420045 | 220936 | 420044 | 220529 | 020415 | 220521 |
| 220935 without tab |
MAXPRO200 hand torch consumables
Air – Mild steel / Stainless steel / Aluminum
200 amp - Air consumables - Mild steel / Stainless steel / Aluminum
| Amperage | Shield | Shield cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|
| 50 A | 420063 | 220935 | 220890 | 220529 | 220528 | 220521 |
| 130 A | 420061 | 220935 | 220892 | 220488 | 220487 | 220521 |
| 200 A | 420058 | 220935 | 420044 | 220488 | 220937 | 220521 |
| 200 A gouging | 420067 | 220935 | 420066 | 220488 | 220937 | 220521 |
O2 – Mild steel
200 amp - O2 consumables - Mild steel
| Amperage | Shield | Shield cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|
| 50 A | 420063 | 220935 | 220891 | 220529 | 220528 | 220521 |
| 130 A | 420062 | 220935 | 220893 | 220488 | 220487 | 220521 |
| 200 A | 420059 | 220935 | 220831 | 220834 | 220937 | 220521 |
MAXPRO200 extreme bevel consumables
Air – Mild steel

| Amperage | Shield | Shield cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|
| 130 A | 420735 | 220936 | 420829 | 220488 | 420824 | 420823 |
| 220935 without tab | ||||||
| 200 A | 420737 | 220936 | 420734 | 220488 | 420732 | 420823 |
| 220935 without tab |
O2 – Mild steel
| Amperage | Shield | Shield cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|
| 130 A | 420735 | 220936 | 420828 | 220529 | 420824 | 420823 |
| 220935 without tab | ||||||
| 200 A | 420737 | 220936 | 420733 | 220488 | 420732 | 420823 |
| 220935 without tab |
FlushCut consumables
Air/Air – Mild steel
Retaining RingShieldRetaining CapNozzle Swirl ring Electrode Water tube
| Amperage | RETAINING RING | Shield | RETAINING cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|---|
| 200 A | 10087802 | 10087213 | 420793 | 10087212 | 220488 | 420732 | 420823 |
MAXPRO200 Gouging consumables
Shield Shield cap Nozzle Swirl ring Electrode Water tube 
Air – Mild steel
| Amperage | Shield | Shield cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|
| 200 A | 420885 | 420794 | 420886 | 420928 | 420887 | 420881 |
| 420793 without tab |
O2 – Mild steel
| Amperage | Shield | Shield cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|
| 200 A | 420885 | 420794 | 420886 | 420883 | 420887 | 420881 |
| 420793 without tab |
AIR – Stainless steel /Aluminum
| Amperage | Shield | Shield cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|
| 200 A | 420885 | 420794 | 420886 | 420928 | 420887 | 420881 |
| 420793 without tab |
Robotic Torch Assembly Options

Robotic lead
| Part number | Description | length | |
|---|---|---|---|
| 1 | 429107 | Robotic Lead 7.5 m (25′) (compatible with Robotic torch receptacle 420945) | 7.5 m (25′) |
Robotic torch
| Part number | Description | length | |
|---|---|---|---|
| 3 | 420945 | Robotic Torch Receptacle (compatible with XPR mounting sleeves) | |
| 4 | 220921 | Quick-disconnect torch |
Robotic torch mounting sleeces options
| Part number | Description | length | |
|---|---|---|---|
| 5 | 420501 | Mounting Sleeve: Short |
155 mm (4.4″) 5.72 cm (2.25″) |
| 420500 | Mounting Sleeve: Medium (Standard) |
233 mm (9.2″) 5.72 cm (2.25″) |
|
| 420502 | Mounting Sleeve: Extended |
311 mm (12.3″) 5.72 cm (2.25″) |
|
| 2 | 420788 | Rotational Sleeve: Short |
154 mm (6″) 76 mm (3″) |
| 420789 | Rotational Sleeve: Medium |
233 mm (9.2″) 76 mm (3″) |
|
| 420790 | Rotational Sleeve: Extended |
311 mm (12.3″) 76 mm (3″) |
Preventive maintenance
MAXPRO200 preventive maintenance kits
Preventive maintenance kits include all necessary parts for your MAXPRO200 system.
Upgrades
XPR170 plasma cutting system
The XPR170® mechanized plasma cutting system delivers next generation X-Definition® processes from very thin up to mid-range thicknesses.
Accessories
Torch alignment guide for off-table beveling
To make the off-table bevel process better suited for plasma cutting, Hypertherm offers a torch alignment guide and V-bevel process charts for Powermax65®/85/105/125 or MAXPRO200® systems.
Field service bulletins (15)
Showing 6 of 15 documents
Technical support
| Resource center |
| Support by product |
| System support |
| Software updates and support |
| Report counterfeit consumables |
| Documents library |
| Training |
| FAQs |
| For educators |
| Tradeshows and events |
| Additional resources |
Useful links
-
Recycling information for Hypertherm customers and recyclers
Learn about Hypertherm's committment to the WEEE Directive in Europe - Elimination, recycling, and reduction of waste is the foundation of a good approach to end-of-life equipment management. Determine the most sustainable path for your system.