Powermax125 plasma cutter
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How-to videos (10)
Operator and instruction manuals (5)
Cut with Powermax on an EDGE Connect CNC - Manual Addendum (Revision 1)
Powermax EtherCAT Interface for EDGE Connect Installation and Setup Manual (Revision 2)
Showing 5 of 5 documents
Service manuals (3)
Duramax Hyamp Long Handheld Torches Service Manual (808290 revision 1)
Duramax/Duramax Hyamp Robotic Torches 45 degree, 90 degree, and 180 degree (Revision 3)
Showing 3 of 3 documents
Specifications
For full specifications, reference the manual.
Cut and gouge capacities
| Cut capacity | Thickness | Cut speed |
|---|---|---|
| Recommended | 38 mm (1-1/2″) | 457 mm/min (18 ipm) |
| 44 mm (1-3/4″) | 250 mm/min (10 ipm) | |
| Severance (hand cutting) | 57 mm (2-1/4″) | 125 mm/min (5 ipm) |
| Pierce * | 25 mm (1″) |
* Pierce rating for handheld use or with automatic torch height control
| Gouge capacity | Metal removal rate | Groove profile |
|---|---|---|
| Typical gouge | 12,52 kg/hr (27.6 lbs./hr) |
4,3 mm - 7,9 mm D x 6,1 mm - 9,9 mm W (0.17-0.31″ D x 0.24-0.39″ W) |
Engine-driven generator operation
| Engine drive rating | System output current | Performance (arc stretch) |
|---|---|---|
| 40 kW | 125 A | Full |
| 30 kW | 125 A | Limited |
| 30 kW | 100 A | Full |
| 25 kW | 100 A | Limited |
| 22.5 kW | 75 A | Full |
| 20 kW | 75 A | Limited |
| 20 kW | 60 A | Full |
| 15 kW | 60 A | Limited |
| 12 kW | 40 A | Full |
| 10 kW | 40 A | Limited |
| 10 kW | 30 A | Full |
| 8 kW | 30 A | Limited |
General specifications
Specifications - CSA |
|
|---|---|
|
Input voltages (± 10%) |
480/600 V, 3-PH, 50/60 Hz |
|
Input current @ 12.2 kW |
480/600 V, 3-PH 31/24 A |
|
Output current |
30–125 A |
|
Rated output voltage |
175 VDC |
|
Duty cycle @ 40° C (104° F) |
100% @ 125 A, 480/600 V, 3-PH |
|
Open circuit voltage (OCV) |
320 VDC |
|
Weight with 7,6 m (25′) torch |
480 V: 47.9 kg (105.7 lbs.) 600 V: 47.5 kg (104.7 lbs.) |
CSA – for use in the Americas and Asia, except China
Specifications - CE |
|
|---|---|
|
Input voltages (± 10%) |
400 V, 3-PH, 50-60 Hz |
|
Input current @ 12.2 kW |
380 V, 3-PH, 38 Hz 400 V, 3-PH, 36 A |
|
Output current |
30–125 A |
|
Rated output voltage |
175 VDC |
|
Duty cycle @ 40° C (104° F) |
100% @ 125 A, 380/400 V, 3-PH |
|
Open circuit voltage (OCV) |
305 VDC |
|
Weight with 7,6 m (25′) torch |
380 V, 45.2 kg 400 V, 48.9 kg |
CE – for use in Europe, Australia & New Zealand - RCM, Serbia, UK – UKCA, Ukraine, and other countries where accepted.
Specifications - CCC |
|
|---|---|
|
Input voltages (± 10%) |
380 V, 3-PH, 50/60 Hz |
|
Input current @ 12.2 kW |
380 V, 3-PH, 38 Hz 400 V, 3-PH, 36 A |
|
Output current |
30–125 A |
|
Rated output voltage |
175 VDC |
|
Duty cycle @ 40° C (104° F) |
100% @ 125 A, 380/400 V, 3-PH |
|
Open circuit voltage (OCV) |
290 VDC |
|
Weight with 7,6 m (25′) torch |
380 V, 45.2 kg 400 V, 48.9 kg |
CCC – for use in China.
| Dimensions with handles | 483 mm D; 233 mm W; 430 mm H (19" D; 9.2" W; 17" H) |
|
|---|---|---|
| Gas supply | Clean, dry, oil-free air or nitrogen | |
| Recommended gas inlet flow rate/pressure |
Cutting: 260 l/min (550 scfh) @ 5.9 bar (85 psi) Gouging: 212 l/min (450 scfh) @ 4.1 bar (60 psi) |
|
| Input power cable length | 3 m (10′)* | |
| Power supply type | Inverter – IGBT | |
| Engine drive requirement | 40 kW or 50 kVA for full 125 A output | |
| Electrical efficiency | 91%-92% | |
| Recyclability | 100% | |
| Warranty | Power supply: 6-year, Torch: 1-year | |
Environmental stewardship is a core value of Hypertherm. Our Powermax products are engineered to meet and exceed global environmental regulations including the RoHS directive.
Consumables
Please contact an authorized Hypertherm distributor to place your consumables order.
Drag cutting
Fine feature cutting
| Torch | Operating range | Shield | Retaining cap | Nozzle | Electrode | Swirl ring |
|---|---|---|---|---|---|---|
| Duramax Hyamp torches - Handheld - 15° | 30 A - 45 A | 420152 | 220977 | 420151 | 220971 | 420159 |
| Duramax Hyamp torches - Handheld - 85° | 30 A - 45 A | 420152 | 220977 | 420151 | 220971 | 420159 |
| Duramax Hyamp torches - Long - 45° | 30 A - 45 A | 420152 | 220977 | 420151 | 220971 | 420159 |
| Duramax Hyamp torches - Long - 90° | 30 A - 45 A | 420152 | 220977 | 420151 | 220971 | 420159 |
| Duramax Hyamp torches - Machine - 180° | 30 A - 45 A | 420152 | 220977 / 420156 (Ohmic) | 420151 | 220971 | 220997 |
| Duramax Hyamp torches - Mini machine - 180° | 30 A - 45 A | 420152 | 220977 / 420156 (Ohmic) | 420151 | 220971 | 220997 |
| Duramax Hyamp torches - Robotic - 180° | 30 A - 45 A | 420152 | 220977 / 420156 (Ohmic) | 420151 | 220971 | 220997 |
| Duramax Hyamp torches - Robotic - 45° | 30 A - 45 A | 420152 | 220977 / 420156 (Ohmic) | 420151 | 220971 | 220997 |
| Duramax Hyamp torches - Robotic - 90° | 30 A - 45 A | 420152 | 220977 / 420156 (Ohmic) | 420151 | 220971 | 220997 |
Flush cutting
| Torch | Operating range | Retaining ring | Nozzle/shield | Retaining cap | Electrode | Swirl ring |
|---|---|---|---|---|---|---|
| Duramax Hyamp torches - Handheld - 15° | 85 A - 125 A | 420485 | 420489 | 420490 | 420553 | 420484 |
| Duramax Hyamp torches - Handheld - 85° | 85 A - 125 A | 420485 | 420489 | 420490 | 420553 | 420484 |
| Duramax Hyamp torches - Long - 45° | 85 A - 125 A | 420485 | 420489 | 420490 | 420553 | 420484 |
| Duramax Hyamp torches - Long - 90° | 85 A - 125 A | 420485 | 420489 | 420490 | 420553 | 420484 |
| Duramax Hyamp torches - Machine - 180° | 85 A - 125 A | 420485 | 420489 | 420490 | 420553 | 420484 |
| Duramax Hyamp torches - Mini machine - 180° | 85 A - 125 A | 420485 | 420489 | 420490 | 420553 | 420484 |
| Duramax Hyamp torches - Robotic - 180° | 85 A - 125 A | 420485 | 420489 | 420490 | 420553 | 420484 |
| Duramax Hyamp torches - Robotic - 45° | 85 A - 125 A | 420485 | 420489 | 420490 | 420553 | 420484 |
| Duramax Hyamp torches - Robotic - 90° | 85 A - 125 A | 420485 | 420489 | 420490 | 420553 | 420484 |
Max control gouging
| Torch | Operating range | Shield | Retaining cap | Nozzle | Electrode | Swirl ring |
|---|---|---|---|---|---|---|
| Duramax Hyamp torches - Handheld - 15° | 65 A - 125 A | 420509 | 220977 | 420001 | 220971 | 220997 |
| Duramax Hyamp torches - Handheld - 85° | 65 A - 125 A | 420509 | 220977 | 420001 | 220971 | 220997 |
| Duramax Hyamp torches - Long - 45° | 65 A - 125 A | 420509 | 220977 | 420001 | 220971 | 220997 |
| Duramax Hyamp torches - Long - 90° | 65 A - 125 A | 420509 | 220977 | 420001 | 220971 | 220997 |
| Duramax Hyamp torches - Machine - 180° | 65 A - 125 A | 420509 | 220977 | 420001 | 220971 | 220997 |
| Duramax Hyamp torches - Mini machine - 180° | 65 A - 125 A | 420509 | 220977 | 420001 | 220971 | 220997 |
| Duramax Hyamp torches - Robotic - 180° | 65 A - 125 A | 420509 | 220977 | 420001 | 220971 | 220997 |
| Duramax Hyamp torches - Robotic - 45° | 65 A - 125 A | 420509 | 220977 | 420001 | 220971 | 220997 |
| Duramax Hyamp torches - Robotic - 90° | 65 A - 125 A | 420509 | 220977 | 420001 | 220971 | 220997 |
Max removal gouging
| Torch | Operating range | Shield | Retaining cap | Nozzle | Electrode | Swirl ring |
|---|---|---|---|---|---|---|
| Duramax Hyamp torches - Handheld - 15° | 65 A - 125 A | 420112 | 220977 | 420001 | 220971 | 220997 |
| Duramax Hyamp torches - Handheld - 85° | 65 A - 125 A | 420112 | 220977 | 420001 | 220971 | 220997 |
| Duramax Hyamp torches - Long - 45° | 65 A - 125 A | 420112 | 220977 | 420001 | 220971 | 220997 |
| Duramax Hyamp torches - Long - 90° | 65 A - 125 A | 420112 | 220977 | 420001 | 220971 | 220997 |
| Duramax Hyamp torches - Machine - 180° | 65 A - 125 A | 420112 | 220977 | 420001 | 220971 | 220997 |
| Duramax Hyamp torches - Mini machine - 180° | 65 A - 125 A | 420112 | 220977 | 420001 | 220971 | 220997 |
| Duramax Hyamp torches - Robotic - 180° | 65 A - 125 A | 420112 | 220977 | 420001 | 220971 | 220997 |
| Duramax Hyamp torches - Robotic - 45° | 65 A - 125 A | 420112 | 220977 | 420001 | 220971 | 220997 |
| Duramax Hyamp torches - Robotic - 90° | 65 A - 125 A | 420112 | 220977 | 420001 | 220971 | 220997 |
Mechanized cutting
Accessories
Air filtration kits
Hypertherm air filtration kits protect Powermax systems against contaminated air and moisture from air lines.
Automated communication kits
Upgrade kits for the Powermax65®/85 and Powermax65/85/105 SYNC™ systems for automated applications.
Leather torch sheaths
The Hypertherm leather torch sheath provides additional protection for torch leads against cuts, burn-through and abrasion.
Plasma angle cutting guides
Plasma angle cutting guide is designed for accurate hand cuts of angles and square edges.
Powermax EtherCAT Interface for EDGE Connect
The Powermax® EtherCAT® Interface is an all-in-one adapter that allows a digital connection between the Powermax equipment and the EDGE® Connect CNC. This allows faster equipment setup, an intuitive operator interface, and access to real-time diagnostics information.
System dust covers
Hypertherm system dust covers are made from a flame-retardant vinyl designed to protect your Powermax plasma cutting system from dust and dirt.
Torch alignment guide for off-table beveling
To make the off-table bevel process better suited for plasma cutting, Hypertherm offers a torch alignment guide and V-bevel process charts for Powermax65®/85/105/125 or MAXPRO200® systems.
Wheel/gantry mount kits
Hypertherm wheel and gantry kits for added mobility to move Powermax plasma cutting systems.
Field service bulletins (20)
Duramax Hyamp Torches with 46 m (150 foot) Leads Torches Duramax Hyamp avec faisceaux de 46 m 810260 revision 0
Hyamp Torch Adapter for Powermax125/MAXPRO200 (Revision 0)
Showing 6 of 20 documents
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Useful links
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Recycling information for Hypertherm customers and recyclers
Learn about Hypertherm's committment to the WEEE Directive in Europe - Elimination, recycling, and reduction of waste is the foundation of a good approach to end-of-life equipment management. Determine the most sustainable path for your system.