Powermax45 SYNC plasma cutter
For files in additional languages, please go to the Documents Library.
How-to videos (1)
Showing 1 of 1 videos
Operator and instruction manuals (11)
.Cut Charts for Powermax45/65/85/105 SYNC (Multilingual) (Revision 4)
.Mechanized Cutting with Powermax45/65/85/105 SYNC (Revision 5)
Showing 6 of 11 documents
Service manuals (2)
Service Replacement Parts for SmartSYNC Torches (Revision 1)
Showing 2 of 2 documents
Specifications
For full specifications, reference the manual.
Cut and gouge capacities
| Capacity | Thickness | Cut speed |
|---|---|---|
| Recommended | 16 mm (5/8″) | 500 mm/min (20 ipm) |
| Severance (hand cutting) | 29 mm (1-1/8″) | 125 mm/min (5 ipm) |
| Pierce* | 12 mm (1/2″) |
*Pierce rating for handheld use or with automatic torch height control.
| Gouge capacity | Metal removal rate | Groove profile |
|---|---|---|
| Typical gouge | 3.4 kg (7.5 lbs.) per hour | 3,2 mm D x 6,8 mm W (0.12″ D x 0.26″ W) |
General specifications
Specifications - CSA |
|
|---|---|
|
Input voltages (± 10%) |
200–240 V, 1-PH, 50/60 Hz 480 V, 3-PH, 50/60 Hz |
|
Input current @ 6.9 kW |
200–240 V, 1-PH 39/32 A 480 V, 3-PH 10 A |
|
Output current |
9–45 A |
|
Rated output voltage |
155 VDC |
|
Duty cycle @ 40° C (104° F) |
50% @ 45 A, 200–240 V, 1-PH 60% @ 41 A, 200–240 V, 1-PH 100% @ 32 A, 200–240 V, 1-PH 50% @ 45 A, 480 V, 3-PH 60% @ 41 A, 480 V, 3-PH 100% @ 32 A, 480 V, 3-PH |
|
Open circuit voltage (OCV) |
275 VDC 200–240 V 375 VDC 480 V |
|
Weight with 6.1 m (20′) torch |
14 kg (31 lbs.) |
CSA – for use in the Americas and Asia, except China
Specifications - CE/CCC |
|
|---|---|
|
Input voltages (± 10%) |
230 V, 1-PH, 50/60 Hz 400 V, 3-PH, 50/60 Hz |
|
Input current @ 6.9 kW |
230 V, 1-PH, 33 A 400 V, 3-PH, 10 A |
|
Output current |
9–45 A |
|
Rated output voltage |
155 VDC |
|
Duty cycle @ 40° C (104° F) |
50% @ 45 A, 230 V, 1-PH 60% @ 41 A, 230 V, 1-PH 100% @ 32 A, 230 V, 1-PH 50% @ 45 A, 400 V, 3-PH 60% @ 41 A, 400 V, 3-PH 100% @ 32 A, 400 V, 3-PH
|
|
Open circuit voltage (OCV) |
275 VDC 200-240 V 265 VDC 400 V |
|
Weight with 6.1 m (20′) torch |
15 kg (33 lbs.) |
CE – for use in Europe, Australia & New Zealand - RCM, Serbia, UK – UKCA, Ukraine, and other countries where accepted. CCC – for use in China.
|
Dimensions with handles |
442 mm D; 173 mm W; 357 mm H (17.4″ D; 6.8″ W; 14.1″ H) |
|---|---|
|
Gas supply |
Cutting: air (clean, dry, and oil-free), nitrogen, F5 Gouging: air (clean, dry, and oil-free), nitrogen, F5 Marking: air (clean, dry, and oil-free) |
|
Recommended gas inlet flow rate/pressure |
188 I/min @ 5.9 bar (400 scfh 6.7 scfm @ 90 psi) |
|
Input power cable length |
3 m (10′) |
|
Power supply type |
Inverter – IGBT |
|
Engine drive requirement |
12.5 kVA (10 kW) for full 45 A output |
|
Electrical efficiency |
90% |
|
Recyclability |
100% |
|
Warranty |
Power supply: 6-year, Torch: 1-year |
Consumables
Please contact an authorized Hypertherm distributor to place your consumables order.
CARTRIDGE-45-Drag-Fine-Hand
CARTRIDGE-45-Mech-standoff-Fine
Accessories
Hypertherm cartridge reader
The Hypertherm cartridge reader provides a simple process for reviewing data stored in Hypertherm cartridges. Data analysis helps customers understand cartridge utilization and identify operator training opportunities.
Powermax EtherCAT Interface for EDGE Connect
The Powermax® EtherCAT® Interface is an all-in-one adapter that allows a digital connection between the Powermax equipment and the EDGE® Connect CNC. This allows faster equipment setup, an intuitive operator interface, and access to real-time diagnostics information.
Robotic torch clamp kit
The robotic torch clamp kit is designed to simplify integration of Powermax® robotic torches on robots. The clamp fits perfectly with the torch dimensions and securely holds the torch during cutting applications.
Cartridge ohmic ring: #428895
The ohmic contact ring clips onto the mechanized cartridge, and connects it via electrical wire to torch height controls (THCs) that support the use of ohmic contact to find the surface of the workpiece before each cut.
Field service bulletins (6)
Heat Shield Kits for T Series, Duramax, Duramax Hyamp Handheld Torches Écran de chaleur des torches manuelles 804230 revision 6
Powermax65/85/105/125 Wheel Kit Operation Utilisation du jeu de roues
Showing 6 of 6 documents
Technical support
| Resource center |
| Support by product |
| System support |
| Software updates and support |
| Report counterfeit consumables |
| Documents library |
| Training |
| FAQs |
| For educators |
| Tradeshows and events |
| Additional resources |
Useful links
-
Recycling information for Hypertherm customers and recyclers
Learn about Hypertherm's committment to the WEEE Directive in Europe - Elimination, recycling, and reduction of waste is the foundation of a good approach to end-of-life equipment management. Determine the most sustainable path for your system.