| Item | Kit number | Description |
|---|---|---|
| 1 | 428663 | Kit: Plasma power supply handle with screws (includes clips for shoulder straps) |
| 2 | 104821 | Replacement clips for shoulder strap1 |
| 3 | 428662 | Kit: Replacement screws for plasma power supply handle, front panel, and rear panel |
| 4 | 528150 | Kit: Plasma power supply cover with labels, CSA (no screws included) |
| 4 | 528151 | Kit: Plasma power supply cover with labels, CE/CCC (no screws included) |
| 5 | 428143 | Kit: Adjustment knob |
| 6 | 127217 | Shoulder strap2 |
| 7 | 528136 | Kit: Front panel for CSA/CE/CCC 3-phase models |
| 7 | 528137 | Kit: Front panel for CSA/CE/CCC 1-phase models |
| 8 | 428661 | Kit: Rear panel |
Powermax45 SYNC plasma cutter
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How-to videos (1)
Showing 1 of 1 Videos
Operator and instruction manuals (11)
.Cut Charts for Powermax45/65/85/105 SYNC (Multilingual) (Revision 4)
Last updated
06/04/2024
Part number: 810500MU
.Mechanized Cutting with Powermax45/65/85/105 SYNC (Revision 5)
Last updated
06/04/2024
Part number: 810480
Showing 6 of 11 documents
Service manuals (2)
Service Replacement Parts for SmartSYNC Torches (Revision 1)
Last updated
03/11/2025
Part number: 810460
Showing 2 of 2 documents
Specifications
For full specifications, reference the manual.
Cut and gouge capacities
| Capacity | Thickness | Cut speed |
|---|---|---|
| Recommended | 16 mm (5/8″) | 500 mm/min (20 ipm) |
| Severance (hand cutting) | 29 mm (1-1/8″) | 125 mm/min (5 ipm) |
| Pierce* | 12 mm (1/2″) |
*Pierce rating for handheld use or with automatic torch height control.
| Gouge capacity | Metal removal rate | Groove profile |
|---|---|---|
| Typical gouge | 3.4 kg (7.5 lbs.) per hour | 3,2 mm D x 6,8 mm W (0.12″ D x 0.26″ W) |
General specifications
Specifications - CSA |
|
|---|---|
|
Input voltages (± 10%) |
200–240 V, 1-PH, 50/60 Hz, or 480 V, 3-PH, 50/60 Hz |
|
Input current @ 6.9 kW |
200–240 V, 1-PH 39/32 A, or 480 V, 3-PH 10 A |
|
Output current |
9–45 A |
|
Rated output voltage |
155 VDC |
|
Duty cycle @ 40° C (104° F) |
50% @ 45 A, 200–240 V, 1-PH 60% @ 41 A, 200–240 V, 1-PH 100% @ 32 A, 200–240 V, 1-PH 50% @ 45 A, 480 V, 3-PH 60% @ 41 A, 480 V, 3-PH 100% @ 32 A, 480 V, 3-PH |
|
Open circuit voltage (OCV) |
275 VDC 200–240 V 375 VDC 480 V |
|
Weight with 6.1 m (20′) torch |
14 kg (31 lbs.) |
Please note: The Powermax45 SYNC is either single phase 200-240V or 400V three phase, it cannot be connected between voltages.
CSA – for use in the Americas and Asia, except China
Specifications - CE/CCC |
|
|---|---|
|
Input voltages (± 10%) |
230 V, 1-PH, 50/60 Hz, or 400 V, 3-PH, 50/60 Hz |
|
Input current @ 6.9 kW |
230 V, 1-PH, 33 A, or 400 V, 3-PH, 10 A |
|
Output current |
9–45 A |
|
Rated output voltage |
155 VDC |
|
Duty cycle @ 40° C (104° F) |
50% @ 45 A, 230 V, 1-PH 60% @ 41 A, 230 V, 1-PH 100% @ 32 A, 230 V, 1-PH 50% @ 45 A, 400 V, 3-PH 60% @ 41 A, 400 V, 3-PH 100% @ 32 A, 400 V, 3-PH
|
|
Open circuit voltage (OCV) |
275 VDC 200-240 V 265 VDC 400 V |
|
Weight with 6.1 m (20′) torch |
15 kg (33 lbs.) |
CE – for use in Europe, Australia & New Zealand - RCM, Serbia, UK – UKCA, Ukraine, and other countries where accepted. CCC – for use in China.
|
Dimensions with handles |
442 mm D x 173 mm W x 357 mm H (17.4″ D x 6.8″ W x 14.1″ H) |
|---|---|
|
Gas supply |
Cutting: air (clean, dry, and oil-free), nitrogen, F5 Gouging: air (clean, dry, and oil-free), nitrogen, F5 Marking: air (clean, dry, and oil-free) |
|
Recommended gas inlet flow rate/pressure |
188 I/min @ 5.9 bar (400 scfh 6.7 scfm @ 90 psi) |
|
Input power cable length |
3 m (10′) |
|
Power supply type |
Inverter – IGBT |
|
Engine drive requirement |
12.5 kVA (10 kW) for full 45 A output |
|
Electrical efficiency |
90% |
|
Recyclability |
100% |
|
Warranty |
Power supply: 6-year, Torch: 1-year |
Consumables
Please contact an authorized Hypertherm distributor to place your consumables order.
CARTRIDGE-45-Drag-Fine-Hand
CARTRIDGE-45-Mech-standoff-Fine
Replacement parts
For complete list of replacement parts, view the manual. Please contact an authorized Hypertherm distributor to place your parts order.
Plasma power supply, exterior front
Plasma power supply, rear
| Item | Kit number | Description |
|---|---|---|
| 1 | 428685 | Kit: Gas inlet fittings:
|
| 2 | 428664 | Kit: Powermax45 SYNC power cord with strain relief, CSA models, 230 V, 1-phase, 3 m (10 foot) (includes NEMA 6-50P power plug) |
| 3 | 428667 |
Kit: Powermax45 SYNC power cord with strain relief, CE models, 230 V, 1-phase, 3 m (10 foot) (no power plug included) |
| 3 | 428665 | Kit: Powermax45 SYNC power cord with strain relief, CSA models, 480 V, 3-phase, 3.5 m (11 foot) (no power plug included) |
| 3 | 528147 | Kit: Powermax45 SYNC power cord with strain relief, CE/CCC models, 400 V, 3-phase, 3 m (10 foot) (no power plug included) |
| 4 | 228680 | Kit: Strain relief for power cords |
| 5 | 428673 | Kit: Air filter bowl (polycarbonate) with metal guard (air filter element sold separately) |
| 6 | 428378 | Kit: Air filter element |
| 7 | 428661 | Kit: Rear panel |
Front panel and receptacles, display PCB, power switch
| Item | Kit number | Description |
|---|---|---|
| 1 | 528136 | Kit: Front panel for CSA/CE/CCC 3-phase models |
| 2 | 428681 | Kit: Power switch and knob for 3-phase models (dial switch) (designator: S1) |
| 3 | 528137 | Kit: Front panel for CSA/CE/CCC 1-phase models |
| 4 | 428680 | Kit: Power switch for 1-phase models (rocker switch) (designator: S1) |
| 5 | 528139 | Kit: Display board with adjustment knob (does not include ribbon cable) (designator: PCB1) |
| 6 | 428709 | Kit: Ribbon cable for display board |
| 7 | 528138 | Kit: Quick-disconnect receptacle for torch lead |
| 8 | 428070 | Kit: Work lead receptacle |
Plasma power supply interior, power PCB
| Item | Kit number | Description |
|---|---|---|
| 1 | 428672 | Kit: Component barrier (insulator) |
| 2 | 528140 | Kit: Power Printed Circuit Board (PCB) for 200 – 240 V CSA/CE/CCC 1-phase models (designator: PCB3) |
| 2 | 528141 | Kit: Power PCB for 400 V CE/CCC 3-phase models (designator: PCB3) |
| 2 | 528142 | Kit: Power PCB for 480 V CSA 3-phase models (designator: PCB3) |
| 3 | 428065 | Kit: Snubber resistors (2) 10 Ω with thermal grease |
| 4 | 428411 | Kit: Replacement standoffs (5) for power PCB and ground wire |
| 5 | 228301 | Kit: Capacitors (2) for 200 – 240 V CSA/CE/CCC 1-phase power PCBs |
| 5 | 228426 | Kit: Capacitors (2) for 400 V CE/CCC 3-phase power PCBs |
| 5 | 428080 | Kit: Capacitors (2) for 480 V CSA 3-phase power PCBs |
| 128836 | Thermal grease, 1/8 ounce (for electronic components that mount on the heatsink) |
Plasma power supply interior, pneumatics and fan
| Item | Kit number | Description |
|---|---|---|
| 1 | 428732 | Kit: 1/4 NPT bulkhead fitting and nut for air filter |
| 2 | 428684 | Kit: Air filter assembly (includes metal guard, filter bowl, filter element, and gas hose) |
| 3 | 428675 | Kit: 2 gas supply hoses |
| 4 | 428630 | Kit: Solenoid valve assembly (includes valve Printed Circuit Board (PCB), wiring harness, and both gas supply hoses) (designator: V1) |
| 5 | 428687 | Kit: Fan assembly for 1-phase models (designator: M1) |
| 5 | 528143 | Kit: Fan assembly for 3-phase models (designator: M1) |
| 6 | 428734 | Kit: Plenum for fan |
| 7 | 428250 | Kit: 90° fitting |
Plasma power supply interior, wires, CSA 1-phase
| Item | Kit number | Description |
|---|---|---|
| 428686 | Kit: Wire group for CSA 1-phase models: | |
| 1 | 2 wires from power switch to power Printed Circuit Board (PCB) (black and white) | |
| 2 | 2 wires from power switch to power cord (CSA) or EMI PCB (CE/CCC) (blue and brown) with protective covers for wire terminals | |
| 3 | 3 ground wires |
Plasma power supply interior, wires and EMI PCB, CE/CCC 1-phase
| Item | Kit number | Description |
|---|---|---|
| 1 | 428721 | Kit: EMI Printed Circuit Board (PCB) for CE/CCC 1-phase models only (includes screws but not wires) (designator: PCB2) |
| 428686 | Kit: Wire group for 1-phase models: | |
| 2 | 2 wires from power switch to power PCB (black and white) | |
| 3 | 2 wires from power switch to power cord (CSA) or EMI PCB (CE/CCC) (blue and brown) with protective covers for wire terminals | |
| 4 | 3 ground wires |
Plasma power supply interior, wires, 3-phase
| Item | Kit number | Description |
|---|---|---|
| 428731 | Kit: Wire group for 3-phase models: | |
| 1 | 3 wires from power switch to power Printed Circuit Board (PCB) (brown with white stripe, white with black stripe, and black with white stripe) | |
| 2 | 3 wires from power switch to power cord (black, white, and brown) with protective covers for wire terminals | |
| 3 | 3 ground wires |
Accessories
Air filtration kits
Hypertherm air filtration kits protect Powermax® systems against contaminated air and moisture from air lines.
Hypertherm cartridge reader
The Hypertherm cartridge reader provides a simple process for reviewing data stored in Hypertherm cartridges. Data analysis helps customers understand cartridge utilization and identify operator training opportunities.
Leather torch sheaths
The Hypertherm leather torch sheath provides additional protection for torch leads against cuts, burn-through and abrasion.
Cartridge ohmic ring: #428895
The ohmic contact ring clips onto the mechanized cartridge, and connects it via electrical wire to torch height controls (THCs) that support the use of ohmic contact to find the surface of the workpiece before each cut.
System dust covers
Hypertherm system dust covers are made from a flame-retardant vinyl designed to protect your Powermax plasma cutting system from dust and dirt.
Field service bulletins (6)
Heat Shield Kits for T Series, Duramax, Duramax Hyamp Handheld Torches Écran de chaleur des torches manuelles 804230 revision 6
Last updated
02/04/2025
Part number: 804230
Powermax65/85/105/125 Wheel Kit Operation Utilisation du jeu de roues
Last updated
01/28/2025
Part number: 807130
Showing 6 of 6 documents
Technical support
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| For educators |
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| Additional resources |
Useful links
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Recycling information for Hypertherm customers and recyclers
Learn about Hypertherm's committment - Elimination, recycling, and reduction of waste is the foundation of a good approach to end-of-life equipment management. Determine the most sustainable path for your system.