XPR300 plasma cutting system
How-to videos (7)
Showing 6 of 7 videos
Operator and instruction manuals (10)
.XPR300 Plasma Instruction Manual ADDENDUM (809480 rev 8) for ignition PCB
Last updated
02/08/2023
Part number: 809480_ADD1
Showing 6 of 10 documents
Service manuals (2)
XPR Torch Rebuild and Filter Kit Maintenance Guide (Revision 2) (English)
Last updated
07/25/2022
Part number: 809800
XPR300 Torch Rebuild and Filter Kit Maintenance Guide (Revision 2) (Multilingual)
Last updated
07/22/2022
Part number: 80980C
Showing 2 of 2 documents
Application notes (3)
CNC Communication Protocol for the XPR Cutting System (Revision 14)
Last updated
12/20/2022
Part number: 809810
Text Marking with ProNest and Phoenix Application Note (Revision 2)
Last updated
08/13/2020
Part number: 809850
Update XPR Firmware through Phoenix over EtherCAT (Revision 1)
Last updated
11/12/2020
Part number: 810720
Showing 3 of 3 documents
Specifications
For full specifications, reference the manual.
Maximum open-circuit voltage (U0) | 360 VDC |
Maximum output current | 300 A |
Maximum output power | 66.5 kW |
Output voltage | 50 VDC–210 VDC |
100% duty arc voltage | 210 V |
Duty cycle rating | 100% at 66.5 kW, 40° C (104° F) |
Operational ambient temperature range | -10° C–40° C (14° F–104° F) |
Power factor | 0.98 at 66.5 kW |
Cooling | Forced air (Class F) |
Insulation | Class H |
EMC emissions classification (CE models only) | Class A |
Lift points | Top lift eye weight rating 680 kg (1,500 lb.) |
Consumables
Please contact an authorized Hypertherm distributor to place your consumables order.
Mild steel
Amperage | Process | Shield cap | Shield | Nozzle retaining cap | Nozzle | Swirl ring | Electrode | Water tube |
---|---|---|---|---|---|---|---|---|
30 A | O2/O2 | 420200 | 420228 | 420365 | 420225 | 420407 | 420222 | 420368 |
50 A | O2/Air | 420200 | 420237 | 420365 | 420234 | 420233 | 420231 | 420368 |
80 A | O2/Air | 420200 | 420246 | 420365 | 420243 | 420242 | 420240 | 420368 |
130 A | O2/Air | 420200 | 420255 | 420365 | 420252 | 420242 | 420249 | 420368 |
170 A | O2/Air | 420200 | 420513 | 420365 | 420261 | 420260 | 420258 | 420368 |
220 A | O2/Air | 420200 | 420273 | 420365 | 420270 | 420406 | 420276 | 420368 |
300 A | O2/Air | 420200 | 420491 | 420365 | 420279 | 420406 | 420276 | 420368 |
Non-ferrous
Amperage | Process | Shield cap | Shield | Nozzle retaining cap | Nozzle | Swirl ring | Electrode | Water tube |
---|---|---|---|---|---|---|---|---|
40 A | N2/N2 | 420200 | 420291 | 420365 | 420288 | 420314 | 420303 | 420368 |
Air/Air | 420200 | 420291 | 420365 | 420288 | 420314 | 420294 | 420368 | |
60 A | N2/N2 | 420200 | 420309 | 420365 | 420297 | 420323 | 420303 | 420368 |
F5/N2 | 420200 | 420309 | 420365 | 420297 | 420323 | 420303 | 420368 | |
N2/H2O | 420200 | 420300 | 420365 | 420296 | 420323 | 420303 | 420368 | |
Air/Air | 420200 | 420309 | 420365 | 420297 | 420323 | 420294 | 420368 | |
80 A | N2/N2 | 420200 | 420309 | 420365 | 420306 | 420323 | 420303 | 420368 |
F5/N2 | 420200 | 420309 | 420365 | 420306 | 420323 | 420303 | 420368 | |
N2/H2O | 420200 | 420300 | 420365 | 420290 | 420323 | 420303 | 420368 | |
Air/Air | 420200 | 420309 | 420365 | 420306 | 420323 | 420294 | 420368 | |
130 A | N2/N2 | 420200 |
420318 |
420365 |
420315 |
420314 | 420356 | 420368 |
H2-Ar-N2/N2 | 420200 | 420318 | 420365 | 420315 | 420323 | 420356 | 420368 | |
N2/H2O | 420200 | 420469 | 420365 | 420315 | 420314 | 420356 | 420368 | |
170 A | N2/N2 | 420200 | 420327 | 420365 | 420324 | 420314 |
420356 |
420368 |
H2-Ar-N2/N2 | 420200 | 420327 | 420365 | 420324 | 420323 | 420356 | 420368 | |
N2/H2O | 420200 | 420472 | 420365 | 420324 | 420314 | 420356 | 420368 | |
Air/Air | 420200 | 420513 | 420365 | 420524 | 420260 | 420258 | 420368 | |
300 A | N2/N2 | 420200 | 420362 | 420365 | 420359 | 420323 | 420356 | 420368 |
H2-Ar-N2/N2 | 420200 | 420362 | 420365 | 420359 | 420358 | 420356 | 420368 | |
N2/H2O | 420200 | 420475 | 420365 | 420359 | 420323 | 420356 | 420368 |
XPR300 starter kits
Part number | Description |
---|---|
428618 | XPR300 Mild steel consumables starter kit (torch included) |
428619 | XPR300 Stainless steel consumables starter kit (torch included) |
428616 | XPR300 Mild steel consumables starter kit |
428945 | XPR300 Core console non-ferrous consumables starter kit |
428617 | XPR300 Stainless steel consumables starter kit |
Preventive maintenance

XPR torch and filter maintenance kit (with coolant)
XPR™ torch and filter maintenance kit (with coolant) includes all necessary parts for your XPR system.

XPR torch and filter maintenance kit (without coolant)
XPR torch and filter maintenance kit (without coolant) includes all necessary parts for your XPR system.

XPR300 preventive maintenance kit (200V – 240V)
Preventive maintenance kits include all necessary parts for your XPR300™ plasma system (200V – 240V).

XPR300 preventive maintenance kit (380V – 600V)
Preventive maintenance kits include all necessary parts for your XPR300™ plasma system (380V – 600V).
.XPR Preventive Maintenance Program Instruction Manual (Revision 2)
Last updated
12/07/2020
Part number: 809490
Field service bulletins (8)
XPR Main Contactor and Inrush Contactor Installation (Revision 2)
Last updated
07/22/2022
Part number: 810750
XPR Power-Indicator LED Upgrade Procedures Field Service Bulletin (Revision 1)
Last updated
03/06/2020
Part number: 810570
Showing 6 of 8 documents