HyPerformance HPR800XD
The HyPerformance® HPR800XD® plasma system has been designed and built for maximum performance and productivity in X-Y, bevel and robotic cutting operations. The versatile 800-amp rated system combines fast cutting speeds, rapid process cycling, quick changeovers and high reliability, and offers unmatched process flexibility to cut, bevel and mark metals up to 160 mm (6 1/4″) thick.
System information
Benefits
Superior cut quality and consistency
- HyPerformance plasma cuts fine-feature parts with superior quality and consistency
- HyDefinition® technology aligns and focuses the plasma arc for more powerful precision cutting up to 6-1/4" (160 mm)
- New HDi™ technology delivers HyDefinition cut quality on thin stainless steel, with extremely sharp top edge quality, shiny surface finish, and superior angularity with reduced angle variation
- Patented True Hole™ technology (auto gas systems only) produces hole quality that is significantly better than anything previously achievable with plasma
Minimized operating cost
- LongLife® technology significantly increases consumable life and enables consistent HyDefinition cut quality
- Faster cut speeds let you produce more parts per hour; higher quality cutting virtually eliminates the cost of secondary operations
- Patented PowerPierce® technology lets you pierce thicker than ever before and replace slower-cutting oxyfuel technology
“Do anything” versatility
- Cuts, bevels, and marks carbon steel, stainless steel, aluminum, and other metals with HyDefinition precision
- Modular system design allows easy power supply upgrades to increase system capabilities when requirements change
Industry-leading reliability
- Robust, simple system architecture with 50% fewer parts than most competitive systems
- Best-in-class manufacturing and extensive testing ensure that every Hypertherm system meets the highest quality standards
Specifications
The HPR800XD system is comprised of two HPR400XD systems in parallel. Each power supply has the following specifications.
| General | |
|---|---|
| Maximum OCV (U0) | 360 VDC |
| Maximum output current (I2) | 400 Amps |
| Output voltage (U2) | 50 – 200 VDC |
| Duty cycle rating (X) | 100% @ 80 kw, 40° C (104° F) |
| Ambient temperature/Duty cycle | Power supplies will operate between -10° C and +40° C (+14° and 104° F) |
| Power factor (cosφ) | 0.98 @ 400 ADC output |
| Cooling | Forced air (Class F) |
| Insulation | Class H |
| Mild steel cut capacity | Dross free Production pierce Maximum cutting capacity |
38 mm (1-1/2")
50 mm (2") 80 mm (3.2") |
| Stainless steel cut capacity | Production pierce Maximum pierce** Severance |
75 mm (3")
100 mm (4") 160 mm (6-1/4") |
| Aluminum cut capacity | Production pierce Severance |
75 mm (3")
160 mm (6-1/4") |
| Speed (Mild steel) |
Book specification at highest output current |
12 mm (1/2")
4430 mm/m (170 ipm) |
| Cut angle | ISO 9013 range* |
2-5
|
| Weldability | Ready to weld | |
| Process gases by material (Plasma/shield) |
Mild steel Stainless steel Aluminum |
02/Air, 02/02 |
| Process amps (Cutting) |
Not all processes available for all materials |
30-800 |
* ISO 9013 is a standard that defines cut quality of thermally cut parts. The lower the range (range 1 is the lowest), the smaller the angle on the cut face. Cut angle in range 4 is better than in range 5.
** Maximum pierce requires use of an autogas console and controlled motion process. See technical documentation for details.
Buying information
Visit our where to buy page to find a potential partner, or contact Hypertherm directly if you need further assistance.
Resources
Manuals and documents
HPR cartridge - simplify your cutting process - A4
Last updated
06/30/2023
PDF (974KB)
Learn how the HPR cartridge makes it simple
Delivering longer life and extended cut quality, the single-piece HPR cartridge for HPRXD systems replaces five traditional consumables with just one – for simplified ordering, faster change-outs, and fewer errors.
HPR cartridge
HPR cartridge consumablesNew!
| Mild steel process | Retaining cap | Cartridge (10 pk) | Water tube | Torch body |
|---|---|---|---|---|
| 80 A (standard cutting / bevel cutting)* | 420708 | 420803 | 420728 | 420729 |
| 130 A (standard cutting / bevel cutting)* | 420708 | 420705 | 420728 | 420729 |
| 260 A (standard cutting / bevel cutting)* | 420708 | 420715 | 420728 | 420729 |
* HPR cartridge requires a new torch body, water tube, and retaining cap. The HPR cartridge torch body connects directly to a standard HPRXD receptacle (part number 220705).
HPR cartridges are packaged and sold to partners in quantities of 10.
HPR cartridge kitsNew!
| Type | Kit p/n | Includes p/n | Description | Quantity |
| Torch starter kit | 528101 | 420729 | Torch body | 1 |
| 420728 | Water tube | 1 | ||
| 420708 | Retaining cap | 1 | ||
| 528107 | Kit: O-ring cartridge torch | 1 | ||
| Cartridge 3-pk kits |
528102 | 420803 | Kit: Cartridge, 80 A | 3 |
| 528103 |
420705 |
Kit: Cartridge, 130 A | 3 | |
| 528104 | 420715 | Kit: Cartridge, 260 A | 3 | |
| 528105** | 420803, 420705, 420715 | Kit: Cartridge, multi-amps | 3 |
** Note: 528105 cartridge multi-amps kit contains (1) of each amperage (80 A, 130 A, and 260 A).
HPR800XD standard consumables
HPR800XD torch
Mild steel
Shield cap Shield Nozzle retaining cap NozzleSwirl Ring Electrode Water tube 
400 amp consumables - mild steel
| Amperage | Shield cap |
Shield | Nozzle retaining cap |
Nozzle | Swirl ring | Electrode | SilverPlus electrode |
Water tube |
|---|---|---|---|---|---|---|---|---|
| 30 A | 220747 | 220194 | 220754 | 220193 | 220180 | 220192 | ______ | 220340 |
| 50 A | 220747 | 220555 | 220754 | 220554 | 220553 | 220552 | ______ | 220340 |
| 80 A | 220747 | 220189 | 220756 | 220188 | 220179 | 220187 | 420566 | 220340 |
| 130 A | 220747 | 220183 | 220756 | 220182 | 220179 | 220181 | 220665 | 220340 |
| 200 A | 220637 | 220761 | 220757 | 220354 | 220353 | 220352 | 220666 | 220340 |
| 260 A | 220637 | 220764 | 220760 | 220439 | 220436 | 220435 | 220668 | 220340 |
| 400 A | 220637 | 220636 | 220635 | 220632 | 220631 | 220629 | 420530 | 220571 |
| 80 A bevel | 220637 | 220742 | 220845 | 220806 | 220179 | 220802 | ______ | 220700 |
| 130 A bevel | 220637 | 220742 | 220740 | 220646 | 220179 | 220649 | ______ | 220700 |
| 200 A bevel | 220637 | 220658 | 220845 | 220659 | 220353 | 220662 | ______ | 220700 |
| 260 A bevel | 220637 | 220741 | 220740 | 220542 | 220436 | 220541 | ______ | 220571 |
| * 260 A bevel | 220637 | 220897 | 220896 | 220898 | 220436 | 220899 | ______ | 220571 |
| 400 A bevel | 220637 | 220636 | 220635 | 220632 | 220631 | 220629 | ______ | 220571 |
* Recommended for use if you have excessive slag, or the torch is misfiring, when using standard consumables.
Stainless steel
Shield capShieldNozzle retaining cap Nozzle Swirl Ring Electrode Water tube 
800 amp - stainless steel - above 4" thick
| Amperage | Shield cap |
Shield | Nozzle retaining cap |
Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|---|
| 45 A | 220747 | 220202 | 220755 | 220201 | 220180 | 220308 | 220340 |
| 60 A HDi | 220747 | 220815 | 220814 | 220847 | 220180 | 220339 | 220340 |
| 80 A | 220747 | 220338 | 220755 | 220337 | 220179 | 220339 | 220340 |
| 130 A | 220747 | 220198 | 220755 (H35) | 220197 | 220179 | 220307 | 220340 |
| 220756 (N2) | |||||||
| 200 A | 220637 | 220762 | 220758 | 220343 | 220342 | 220307 | 220340 |
| 260 A | 220637 | 220763 | 220758 | 220406 | 220405 | 220307 | 220340 |
| 400 A | 220637 | 220707 | 220712 | 220708 | 220405 | 220709 | 220571 |
| 600 A | 220637 | 220707 | 220635 (H35) | 220859 | 220353 (H35) | 220709 | 220571 |
| 220885 (N2) | 220405 (N2) | ||||||
| 800 A 4" (100 mm) and below |
220637 | 220886 | 220885 | 220884 | 220353 | 220882 | 220881 |
| 800 A above 4" (100 mm) |
220637 | 220886 | 220712 | 220884 | 220350 | 220882 | 220881 |
| 130 A bevel | 220637 | 220738 | 220739 | 220656 | 220179 | 220606 | 220571 |
| 260 A bevel | 220637 | 220738 | 220739 | 220607 | 220405 | 220606 | 220571 |
| 400 A bevel | 220637 | 220707 | 220712 | 220708 | 220405 | 220709 | 220571 |
| 600 A bevel | 220637 | 220707 | 220635 (H35) | 220859 | 220353 (H35) | 220709 | 220571 |
| 220885 (N2) | 220405 (N2) | ||||||
| 800 A bevel 4" (100 mm) and below |
220637 | 220886 | 220885 | 220884 | 220353 | 220882 | 220881 |
| 800 A bevel above 4" (100 mm) |
220637 | 220886 | 220712 | 220884 | 220350 | 220882 | 220881 |
Aluminum
Shield capShieldNozzle retaining cap Nozzle Swirl Ring Electrode Water tube 
800 amp - aluminum consumables - above 4" thick
| Amperage | Shield cap |
Shield | Nozzle retaining cap |
Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|---|
| 45 A | 220747 | 220202 | 220756 | 220201 | 220180 | 220308 | 220340 |
| 130 A | 220747 | 220198 | 220755 (H35) | 220197 | 220179 | 220307 (H35) | 220340 |
| 220756 (Air) | 220181 (Air) | ||||||
| 200 A | 220637 | 220762 | 220759 | 220346 | 220342 | 220307 | 220340 |
| 260 A | 220637 | 220763 | 220758 | 220406 | 220405 | 220307 | 220340 |
| 400 A | 220637 | 220707 | 220712 | 220708 | 220405 | 220709 | 220571 |
| 600 A | 220637 | 220707 | 220712 (H35) | 220859 | 220353 (H35) | 220709 | 220571 |
| 220885 (N2) | 220405 (N2) | ||||||
| 800 A 4" (100 mm) and below |
220637 | 220886 | 220885 | 220884 | 220353 | 220882 | 220881 |
| 800 A above 4" (100 mm) |
220637 | 220886 | 220712 | 220884 | 220350 | 220882 | 220881 |
HPR800XD standard consumable starter kits
Designed especially for your HPR800XD system, the Hypertherm consumable kit contains all the necessary consumables and accessories you need to get up-and-cutting. Customers can choose either mild or stainless steel/aluminum consumable starter kits.
| Kit type (MS) | HPR400XD mild steel starter kit (400 A and below) |
|---|---|
| Kit part number | 228367 |
| Description | Kit contains all the necessary consumables and accessories for mild steel cutting at 400 A and below |
| Kit type (AL/SS) | HPR400XD aluminum and stainless steel starter kit (400 A and below) |
|---|---|
| Kit part number | 228368 |
| Description | Kit contains all the necessary consumables and accessories for aluminum and stainless steel cutting at 400 A and below |
| Kit type (AL/SS) | HPR800XD aluminum and stainless steel starter kit (600 A/800 A) |
|---|---|
| Kit part number | 228603 |
| Description | Kit contains all the necessary consumables and accessories for aluminum and stainless steel cutting at 600 A/800 A |
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