HyPerformance HPR800XD
Designed and built for maximum performance and productivity in mechanized cutting operations, the versatile HyPerformance® HPR800XD plasma system delivers the ultimate in HyPerformance mild steel cutting, and offers unmatched process flexibility to cut, bevel and mark metals up to 6-1/4" (160 mm) thick.
System information
Benefits
Superior cut quality and consistency
- HyPerformance plasma cuts fine-feature parts with superior quality and consistency
- HyDefinition® technology aligns and focuses the plasma arc for more powerful precision cutting up to 6-1/4" (160 mm)
- New HDi™ technology delivers HyDefinition cut quality on thin stainless steel, with extremely sharp top edge quality, shiny surface finish, and superior angularity with reduced angle variation
- Patented True Hole™ technology (auto gas systems only) produces hole quality that is significantly better than anything previously achievable with plasma
Minimized operating cost
- LongLife® technology significantly increases consumable life and enables consistent HyDefinition cut quality
- Faster cut speeds let you produce more parts per hour; higher quality cutting virtually eliminates the cost of secondary operations
- Patented PowerPierce® technology lets you pierce thicker than ever before and replace slower-cutting oxyfuel technology
“Do anything” versatility
- Cuts, bevels, and marks carbon steel, stainless steel, aluminum, and other metals with HyDefinition precision
- Modular system design allows easy power supply upgrades to increase system capabilities when requirements change
Industry-leading reliability
- Robust, simple system architecture with 50% fewer parts than most competitive systems
- Best-in-class manufacturing and extensive testing ensure that every Hypertherm system meets the highest quality standards
Specifications
| Mild steel cut capacity | Dross free Production pierce Maximum cutting capacity |
38 mm (1-1/2")
50 mm (2") 80 mm (3.2") |
| Stainless steel cut capacity | Production pierce Maximum pierce** Severance |
75 mm (3")
100 mm (4") 160 mm (6-1/4") |
| Aluminum cut capacity | Production pierce Severance |
75 mm (3")
160 mm (6-1/4") |
| Speed (Mild steel) |
Book specification at highest output current |
12 mm (1/2")
4430 mm/m (170 ipm) |
| Cut angle | ISO 9013 range* |
2-5
|
| Weldability | Ready to weld | |
| Process gases by material (Plasma/shield) |
Mild steel Stainless steel Aluminum |
02/Air, 02/02 |
| Process amps (Cutting) |
Not all processes available for all materials |
30-800 |
* ISO 9013 is a standard that defines cut quality of thermally cut parts. The lower the range (range 1 is the lowest), the smaller the angle on the cut face. Cut angle in range 4 is better than in range 5.
** Maximum pierce requires use of an autogas console and controlled motion process. See technical documentation for details.
Buying information
Visit our where to buy page to find a potential partner, or contact Hypertherm directly if you need further assistance.
Resources
Manuals and documents
Maintenance
HPR800XD Auto Gas Preventive Maintenance Program Instruction Manual (Revision 2)
PDF (5.82MB)
Torches and consumables
HPR800XD torch
Get more from your consumables with a free informational package for owners and operators of HPR or HPRXD systems. You'll learn:
- The role each consumable plays in your final stack-up
- How to properly care for each consumable type
- When to change out your electrode, nozzle, shield, and more
HPR800XD consumables
Nozzles and electrodes are available in various quantities. Please contact an authorized Hypertherm distributor to place your consumables order.
Your consumables may not look exactly like the pictures.
Mild steel
400 amp consumables - mild steel
Learn more about SilverPlus electrode.
| Amperage | Shield cap |
Shield | Nozzle retaining cap |
Nozzle | Swirl ring | Electrode | SilverPlus electrode |
Water tube |
|---|---|---|---|---|---|---|---|---|
| 30 A | 220747 | 220194 | 220754 | 220193 | 220180 | 220192 | ______ | 220340 |
| 50 A | 220747 | 220555 | 220754 | 220554 | 220553 | 220552 | ______ | 220340 |
| 80 A | 220747 | 220189 | 220756 | 220188 | 220179 | 220187 | 420566 | 220340 |
| 130 A | 220747 | 220183 | 220756 | 220182 | 220179 | 220181 | 220665 | 220340 |
| 200 A | 220637 | 220761 | 220757 | 220354 | 220353 | 220352 | 220666 | 220340 |
| 260 A | 220637 | 220764 | 220760 | 220439 | 220436 | 220435 | 220668 | 220340 |
| 400 A | 220637 | 220636 | 220635 | 220632 | 220631 | 220629 | 420530 | 220571 |
| 80 A bevel | 220637 | 220742 | 220845 | 220806 | 220179 | 220802 | ______ | 220700 |
| 130 A bevel | 220637 | 220742 | 220740 | 220646 | 220179 | 220649 | ______ | 220700 |
| 200 A bevel | 220637 | 220658 | 220845 | 220659 | 220353 | 220662 | ______ | 220700 |
| 260 A bevel | 220637 | 220741 | 220740 | 220542 | 220436 | 220541 | ______ | 220571 |
| * 260 A bevel | 220637 | 220897 | 220896 | 220898 | 220436 | 220899 | ______ | 220571 |
| 400 A bevel | 220637 | 220636 | 220635 | 220632 | 220631 | 220629 | ______ | 220571 |
* Recommended for use if you have excessive slag, or the torch is misfiring, when using standard consumables.
Stainless steel
800 amp - stainless steel - above 4" thick
| Amperage | Shield cap |
Shield | Nozzle retaining cap |
Nozzle | Swirl ring | Electrode | SilverPlus | Water tube |
|---|---|---|---|---|---|---|---|---|
| 45 A | 220747 | 220202 | 220755 | 220201 | 220180 | 220308 | 220340 | |
| 60 A HDi | 220747 | 220815 | 220814 | 220847 | 220180 | 220339 | 220340 | |
| 80 A | 220747 | 220338 | 220755 | 220337 | 220179 | 220339 | 220340 | |
| 130 A | 220747 | 220198 | 220755 (H35) | 220197 | 220179 | 220307 | 220340 | |
| 220756 (N2) | ||||||||
| 200 A | 220637 | 220762 | 220758 | 220343 | 220342 | 220307 | 220340 | |
| 260 A | 220637 | 220763 | 220758 | 220406 | 220405 | 220307 | 220340 | |
| 400 A | 220637 | 220707 | 220712 | 220708 | 220405 | 220709 | 220571 | |
| 600 A | 220637 | 220707 | 220635 (H35) | 220859 | 220353 (H35) | 220709 | 220571 | |
| 220885 (N2) | 220405 (N2) | |||||||
| 800 A 4" (100 mm) and below |
220637 | 220886 | 220885 | 220884 | 220353 | 220882 | 220881 | |
| 800 A above 4" (100 mm) |
220637 | 220886 | 220712 | 220884 | 220350 | 220882 | 220881 | |
| 130 A bevel | 220637 | 220738 | 220739 | 220656 | 220179 | 220606 | 220571 | |
| 260 A bevel | 220637 | 220738 | 220739 | 220607 | 220405 | 220606 | 220571 | |
| 400 A bevel | 220637 | 220707 | 220712 | 220708 | 220405 | 220709 | 220571 | |
| 600 A bevel | 220637 | 220707 | 220635 (H35) | 220859 | 220353 (H35) | 220709 | 220571 | |
| 220885 (N2) | 220405 (N2) | |||||||
| 800 A bevel 4" (100 mm) and below |
220637 | 220886 | 220885 | 220884 | 220353 | 220882 | 220881 | |
| 800 A bevel above 4" (100 mm) |
220637 | 220886 | 220712 | 220884 | 220350 | 220882 | 220881 |
Aluminum
800 amp - aluminum consumables - above 4" thick
| Amperage | Shield cap |
Shield | Nozzle retaining cap |
Nozzle | Swirl ring | Electrode | SilverPlus | Water tube |
|---|---|---|---|---|---|---|---|---|
| 45 A | 220747 | 220202 | 220756 | 220201 | 220180 | 220308 | 220340 | |
| 130 A | 220747 | 220198 | 220755 (H35) | 220197 | 220179 | 220307 (H35) | 220340 | |
| 220756 (Air) | 220181 (Air) | |||||||
| 200 A | 220637 | 220762 | 220759 | 220346 | 220342 | 220307 | 220340 | |
| 260 A | 220637 | 220763 | 220758 | 220406 | 220405 | 220307 | 220340 | |
| 400 A | 220637 | 220707 | 220712 | 220708 | 220405 | 220709 | 220571 | |
| 600 A | 220637 | 220707 | 220712 (H35) | 220859 | 220353 (H35) | 220709 | 220571 | |
| 220885 (N2) | 220405 (N2) | |||||||
| 800 A 4" (100 mm) and below |
220637 | 220886 | 220885 | 220884 | 220353 | 220882 | 220881 | |
| 800 A above 4" (100 mm) |
220637 | 220886 | 220712 | 220884 | 220350 | 220882 | 220881 |
HPR800XD starter kits
Designed especially for your HPR800XD system, the Hypertherm consumable kit contains all the necessary consumables and accessories you need to get up-and-cutting. Customers can choose either mild or stainless steel/aluminum consumable starter kits.
| Kit type (MS) | HPR800XD mild steel starter kit (400 A and below) |
|---|---|
| Kit part number | 228367 |
| Description | Kit contains all the necessary consumables and accessories for mild steel cutting at 400 A and below |
| Kit type (AL/SS) | HPR800XD aluminum and stainless steel starter kit (400 A and below) |
|---|---|
| Kit part number | 228368 |
| Description | Kit contains all the necessary consumables and accessories for aluminum and stainless steel cutting at 400 A and below |
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