HyPerformance HPR800XD

Designed and built for maximum performance and productivity in mechanized cutting operations, the versatile HyPerformance® HPR800XD® plasma system delivers the ultimate in HyPerformance mild steel cutting, and offers unmatched process flexibility to cut, bevel and mark metals up to 6-1/4″ (160 mm) thick.

 

System information

Benefits

Superior cut quality and consistency

  • HyPerformance plasma cuts fine-feature parts with superior quality and consistency
  • HyDefinition® technology aligns and focuses the plasma arc for more powerful precision cutting up to 6-1/4" (160 mm)
  • New HDi™ technology delivers HyDefinition cut quality on thin stainless steel, with extremely sharp top edge quality, shiny surface finish, and superior angularity with reduced angle variation
  • Patented True Hole™ technology (auto gas systems only) produces hole quality that is significantly better than anything previously achievable with plasma
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Minimized operating cost

  • LongLife® technology significantly increases consumable life and enables consistent HyDefinition cut quality
  • Faster cut speeds let you produce more parts per hour; higher quality cutting virtually eliminates the cost of secondary operations
  • Patented PowerPierce® technology lets you pierce  thicker than ever before and replace slower-cutting oxyfuel technology
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“Do anything” versatility

  • Cuts, bevels, and marks carbon steel, stainless steel, aluminum, and other metals with HyDefinition precision
  • Modular system design allows easy power supply upgrades to increase system capabilities when requirements change
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Industry-leading reliability

  • Robust, simple system architecture with 50% fewer parts than most competitive systems
  • Best-in-class manufacturing and extensive testing ensure that every Hypertherm system meets the highest quality standards

Specifications

The HPR800XD system is comprised of two HPR400XD systems in parallel. Each power supply has the following specifications.

General
Maximum OCV (U0) 360 VDC
Maximum output current (I2) 400 Amps
Output voltage (U2) 50 – 200 VDC
Duty cycle rating (X) 100% @ 80 kw, 40° C (104° F)
Ambient temperature/Duty cycle Power supplies will operate between -10° C and +40° C (+14° and 104° F)
Power factor (cosφ) 0.98 @ 400 ADC output
Cooling Forced air (Class F)
Insulation Class H

 

Mild steel cut capacity Dross free
Production pierce
Maximum cutting capacity
38 mm (1-1/2")
50 mm (2")
80 mm (3.2")
Stainless steel cut capacity Production pierce
Maximum pierce**
Severance
75 mm (3")
100 mm (4")
160 mm (6-1/4")
Aluminum cut capacity Production pierce
Severance
75 mm (3")
160 mm (6-1/4")
Speed
(Mild steel)
Book specification at highest output current
12 mm (1/2")
4430 mm/m
(170 ipm)
Cut angle ISO 9013 range*
2-5
Weldability   Ready to weld
Process gases
by material
(Plasma/shield)
Mild steel


Stainless steel



Aluminum

02/Air, 02/02
Ar/Air

H35/N2, N2/N2, H35-N2/N2, F5/N2
Ar/Air, Ar//N2

H35/N2, Air/Air, H35-N2/N2
Ar/Air, Ar//N2

Process amps
(Cutting)
Not all processes available
for all materials
30-800

* ISO 9013 is a standard that defines cut quality of thermally cut parts. The lower the range (range 1 is the lowest), the smaller the angle on the cut face. Cut angle in range 4 is better than in range 5.
** Maximum pierce requires use of an autogas console and controlled motion process. See technical documentation for details.

Buying information

Visit our where to buy page to find a potential partner, or contact Hypertherm directly if you need further assistance.

Resources

Manuals and documents
Maintenance
 

Torches and consumables

 
HPR cartridge options

Learn how the HPR cartridge makes it simple

Delivering longer life and extended cut quality, the single-piece HPR cartridge for HPRXD systems replaces five traditional consumables with just one – for simplified ordering, faster change-outs, and fewer errors.

 

Learn more about the cartridge

HPR cartridge

HPR cartridge consumablesNew!

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Mild steel process Retaining cap Cartridge Water tube Torch body
80 A (standard cutting)* 420708 420803 420728 420729
130 A (standard cutting)* 420708 420705 420728 420729
260 A (standard cutting / bevel cutting)* 420708 420715 420728 420729

* HPR cartridge require a new torch body, water tube, and retaining cap. The HPR cartridge torch body connects directly to a standard HPRXD receptacle (part number 220705).


HPR cartridge kitsNew!

Type Kit p/n Includes p/n Description Quantity
Torch starter kit 528101 420729  Torch body 1
    420728 Water tube 1
    420708 Retaining cap 1
    528107 Kit: O-ring cartridge torch 1
Cartridge 3-pk kits
528102 420803 Kit: Cartridge, 80 A 3
  528103

420705

Kit: Cartridge, 130 A 3
  528104 420715 Kit: Cartridge, 260 A 3
   528105** 420803, 420705, 420715 Kit: Cartridge, multi-amps 3

** Note: 528105 cartridge multi-amps kit contains (1) of each amperage (80 A, 130 A, and 260 A).

HPR800XD standard consumables

HPR800XD torch

HPRXD torch

 


Mild steel

Shield cap     Shield   Nozzle retaining cap       NozzleSwirl Ring Electrode Water tube  30 amp Torch consumable parts

400 amp consumables - mild steel

Amperage Shield
cap
Shield Nozzle
retaining cap
Nozzle Swirl ring Electrode SilverPlus
electrode
Water tube
30 A 220747 220194 220754 220193 220180 220192 ______ 220340
50 A 220747 220555 220754 220554 220553 220552 ______ 220340
80 A 220747 220189 220756 220188 220179 220187 420566 220340
130 A 220747 220183 220756 220182 220179 220181 220665 220340
200 A 220637 220761 220757 220354 220353 220352 220666 220340
260 A 220637 220764 220760 220439 220436 220435 220668 220340
400 A 220637 220636 220635 220632 220631 220629 420530 220571
80 A bevel 220637 220742 220845 220806 220179 220802 ______ 220700
130 A bevel 220637 220742 220740 220646 220179 220649 ______ 220700
200 A bevel 220637 220658 220845 220659 220353 220662 ______ 220700
260 A bevel 220637 220741 220740 220542 220436 220541 ______ 220571
* 260 A bevel 220637 220897 220896 220898 220436 220899 ______ 220571
400 A bevel 220637 220636 220635 220632 220631 220629 ______ 220571

* Recommended for use if you have excessive slag, or the torch is misfiring, when using standard consumables.


Stainless steel

Shield capShieldNozzle retaining cap Nozzle Swirl Ring Electrode Water tube  800 amp Torch consumable parts

800 amp - stainless steel - above 4" thick

Amperage Shield
cap
Shield Nozzle
retaining cap
Nozzle Swirl ring Electrode Water tube
45 A 220747 220202 220755 220201 220180 220308 220340
60 A HDi 220747 220815 220814 220847 220180 220339 220340
80 A 220747 220338 220755 220337 220179 220339 220340
130 A 220747 220198 220755 (H35) 220197 220179 220307 220340
      220756 (N2)        
200 A 220637 220762 220758 220343 220342 220307 220340
260 A 220637 220763 220758 220406 220405 220307 220340
400 A 220637 220707 220712 220708 220405 220709 220571
600 A 220637 220707 220635 (H35) 220859 220353 (H35) 220709 220571
      220885 (N2)   220405 (N2)    
800 A
4" (100 mm) and below
220637 220886 220885 220884 220353 220882 220881
800 A
above 4" (100 mm)
220637 220886 220712 220884 220350 220882 220881
130 A bevel 220637 220738 220739 220656 220179 220606 220571
260 A bevel 220637 220738 220739 220607 220405 220606 220571
400 A bevel 220637 220707 220712 220708 220405 220709 220571
600 A bevel 220637 220707 220635 (H35) 220859 220353 (H35) 220709 220571
      220885 (N2)   220405 (N2)    
800 A bevel
4" (100 mm) and below
220637 220886 220885 220884 220353 220882 220881
800 A bevel
above 4" (100 mm)
220637 220886 220712 220884 220350 220882 220881

 


Aluminum

Shield capShieldNozzle retaining cap Nozzle Swirl Ring Electrode Water tube   800 amp Torch consumable parts

800 amp - aluminum consumables - above 4" thick

Amperage Shield
cap
Shield Nozzle
retaining cap
Nozzle Swirl ring Electrode Water tube
45 A 220747 220202 220756 220201 220180 220308 220340
130 A 220747 220198 220755 (H35) 220197 220179 220307 (H35) 220340
      220756 (Air)     220181 (Air)  
200 A 220637 220762 220759 220346 220342 220307 220340
260 A 220637 220763 220758 220406 220405 220307 220340
400 A 220637 220707 220712 220708 220405 220709 220571
600 A 220637 220707 220712 (H35) 220859 220353 (H35) 220709 220571
      220885 (N2)   220405 (N2)    
800 A
4" (100 mm) and below
220637 220886 220885 220884 220353 220882 220881
800 A
above 4" (100 mm)
220637 220886 220712 220884 220350 220882 220881

 

HPR800XD standard consumable starter kits

Designed especially for your HPR800XD system, the Hypertherm consumable kit contains all the necessary consumables and accessories you need to get up-and-cutting. Customers can choose either mild or stainless steel/aluminum consumable starter kits.

Kit type (MS) HPR400XD mild steel starter kit
(400 A and below)
Kit part number 228367
Description Kit contains all the necessary consumables and accessories for mild steel cutting at 400 A and below

 

Kit type (AL/SS) HPR400XD aluminum and stainless steel starter kit 
(400 A and below)
Kit part number 228368
Description Kit contains all the necessary consumables and accessories for aluminum and stainless steel cutting at 400 A and below

 

Kit type (AL/SS) HPR800XD aluminum and stainless steel starter kit 
(600 A/800 A)
Kit part number 228603
Description Kit contains all the necessary consumables and accessories for aluminum and stainless steel cutting at 600 A/800 A

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