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Powermax30 XP plasma cutter

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How-to videos (8)

Gas specifications for Powermax systems

Resolving a 0-51 fault code on your Powermax system

Powermax plasma cutter consumable installation video

Powermax plasma cutter safety video

Powermax plasma cutters: how to eliminate failure with preventative maintenance

Powermax pressure faults for systems under 50 amps

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Operator and instruction manuals (5)

Duramax LT Machine Torch: 120 V electric power source notice (Revision 1)

Last updated 03/24/2025

Manuals/Service Information > Operator Manual (OM)

Part number: 10086606

PDF (372 KB )

Powermax30 AIR and Powermax30 XP Ecodesign Requirements (Revision 0) (Multilingual)

Last updated 12/09/2020

Manuals/Service Information > Operator Manual (OM)

Part number: 811250MU

PDF (133 KB )

Powermax30/33 XP Operator Manual (Revision 5)

Last updated 03/25/2026

Manuals/Service Information > Operator Manual (OM)

Part number: 808160

PDF (8.8 MB )

Powermax30/33 XP Product Safety Information and Instructions (Revision 1)

Last updated 03/18/2026

Manuals/Service Information > Operator Manual (OM)

Part number: 10086134MU

PDF (3.35 MB )

Safety and Compliance Manual (Revision 9) (Multilingual)

Last updated 07/18/2023

Manuals/Service Information > Operator Manual (OM)

Part number: 80669C

PDF (6.42 MB )

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Service manuals (1)

Powermax30/33 XP Service Manual (English)

Last updated 03/18/2026

Manuals/Service Information > Service Manual (SM)

Part number: 808150

PDF (15.07 MB )

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Application notes (1)

Duramax LT Machine Torch for Powermax30 XP (Revision 1)

Last updated 01/31/2025

Manuals/Service Information > Application Note

Part number: 10086166

PDF (604 KB )

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Specifications

For full specifications, reference the manual.

Cut and gouge capacities

Capacity	Thickness	Cut speed
Recommended	10 mm (3/8") 12 mm (1/2")	500 mm/min (20 ipm) 250 mm/min (10 ipm)
Severance	16 mm (5/8")	125 mm/min (5 ipm)

Cutting with 120 V input power

Use FineCut^® nozzle and deflector for cutting at 120 V input power. When operating at the maximum recommended output of 25 A, the cut capacities are:

6 mm (1/4") at 482 mm/min (19 ipm)
10 mm (3/8") at 203 mm/min (8 ipm)
12 mm (1/2") at 76 mm/min (3 ipm)

SPECIFICATIONS - CSA (for use in the Americas and Asia, except China)

SPECIFICATIONS - CE (for use in Europe, Australia & New Zealand - RCM, Serbia, UK - UKCA, Ukraine, and other countries where accepted)

SPECIFICATIONS - CCC (for use in China)

Input voltages	120-240 V, 1-PH, 50/60 Hz
Input current @ 3.8 kW	120-240 V, 1-PH, 25-18.8 A
Output current	15-30 A
Rated output voltage	125 VDC
Duty cycle @ 40°C (104°F)	35%, 240 V 20%, 120 V
Open circuit voltage (OCV)	256 VDC
Weight w/ 4,5 m (15') torch	9.5 kg (21.4 lbs.)

General specifications:

Dimensions with handles	356 mm (14.0") D; 140 mm (5.5") W; 292 mm (11.5") H
Gas Supply	Clean, dry, oil-free air or nitrogen
Recommended gas inlet flow rate / pressure	113.3 l/min (4 scfm) at 80 psi (5.5 bar)
Input power cable length	3 m (10')
Power supply type	Inverter - IGBT
Engine drive requirement	5.5 kW for full 30 A output
Recyclability	100%
Warranty	Power supply: 6-year, Torch: 1-year

Environmental stewardship is a core value of Hypertherm. Our Powermax products are engineered to meet and exceed global environmental regulations including the RoHS directive.

Replacement parts

For complete list of replacement parts, view the manual. Please contact an authorized Hypertherm distributor to place your parts order.

Exterior, front

Item	Kit number	Description
	228096	Kit: Screws for the power supply cover and handle (not shown)
1	428219	Kit: Powermax30 XP Front panel
1	429298	Kit: Powermax33 XP front panel
2	428226	Kit: Current adjustment knob
3	428221	Kit: Powermax30 XP Power supply cover with labels, CSA
3	429296	Kit: Powermax33 XP cover with labels, CSA
3	428222	Kit: Power supply cover with labels, CSA, Built in America
3	428224	Kit: Powermax30 XP Power supply cover with labels, CE
3	429297	Kit: Powermax33 XP cover with labels, CE
3	428225	Kit: Power supply cover with labels, CCC
4	228099	Kit: Handle with screws
5	228561	Kit: Ground clamp
6	428239	Kit: Work lead, 4.6 m (15 feet), with ground clamp

Exterior, rear

Item	Kit number	Description
1	428220	Kit: Rear panel
2	228210	Kit: CSA power cord with NEMA twist lock-style 240 V / 20 A plug, 1-phase, 3.0 m (10 feet)
3	229132	CSA power cord extension: 120 V / 15 A plug adapter
4	229133	CSA power cord extension: 240 V / 20 A plug adapter
5	228140	Kit: CE power cord, 1-phase, 3.0 m (10 feet) (plug not included)
5	428231	Kit: CCC power cord, 1-phase, 3.0 m (10 feet) (plug not included)
6	228143	Kit: Power cord strain relief

Interior, power board side

Item	Kit number	Description	Designator
1	228104	Kit: Component barrier
2	428233	Kit: Power board, CSA (141304)	PCB2
2	428234	Kit: Power board, CE and CCC (141309)	PCB2
	428411	Kit: Replacement hex nut standoffs (5) for mounting power board to heatsink (not shown)

Control board and power switch

Item	Kit number	Description	Designator
1	428232	Kit: 30 XP Control board (141336)	PCB1
1	429300	Kit: 33 XP Control board (10087783)	PCB1
2	428235	Kit: Power switch	S1

Interior, fan side

Item	Kit number	Description	Designator
1	228106	Kit: 30 XP Air filter/regulator with pressure switch
1	429295	Kit: 33 XP Air filter/regulator with pressure switch
2, 3	228095	Kit: Hoses: drain hose, two gas supply hoses, elbow fitting
3	428238	Kit: Replacement elbow fittings
4	428173	Kit: Solenoid valve	V1
5	428236	Kit: Fan assembly with plenum	M1
6	228103	Kit: Wire group: pressure switch wire pair, 3 ground wires

Air filter/regulator with pressure switch assembly

Item	Kit number	Description
	228106	Kit: 30 XP Air filter/regulator with pressure switch assembly
	429295	Kit: 33 XP Air filter/regulator with pressure switch assembly
1	428171	Kit: Air inlet fittings, CSA
2	428172	Kit: Air inlet fittings, CE/CCC
3	428237	Kit: Air filter element
4	428246	Kit: Air filter bowl
5	228688	Kit: Pressure switch
6	428262	Kit: Air filter retaining nut

Power supply base and magnetics

Item	Kit number	Description
1	228139	Kit: Plastic base
2	428230	Kit: Magnetics assembly

Duramax LT hand torch parts

Duramax LT hand torch for Powermax30/33 XP

You can replace the entire hand torch and lead assembly, or you can replace individual torch components.

Item	Kit number	Description
	428174*	Kit: Duramax LT hand torch assembly with 4.6 m (15 foot) lead
1	228109	Kit: Torch cap-sensor switch
2	428162	Kit: Torch start switch
3	428178	Kit: Duramax LT torch body (includes O-ring)
4	428179	Kit: Replacement O-rings for torch body
5	428156	Kit: Torch trigger and spring
6	428182	Kit: Replacement springs for torch trigger
7	428177	Kit: Duramax LT torch handle (includes handle screws)
8	428181	Kit: Duramax LT torch replacement handle screws
9	428176	Kit: Duramax LT torch lead, 4.6 m (15 feet), with strain relief

* The torch assembly includes one set of general-purpose (standard) consumables:
Electrode (420120) Swirl ring (420211) Retaining cap (420114) Nozzle (420118) Shield (420116)

Accessories

Hand and Robotic Torch Cap-Sensor Switch Replacement (revision 6) Remplacement du contacteur du capteur de la buse — torches robotiques et manuelles

Last updated 03/10/2015

Manuals/Service Information > Field Service Bulletin (FSB)

Part number: 805220

PDF (1.4 MB )

Optional Air Filter Kit and Element Replacement Procedure (Revision 7.1) Procédure de remplacement du kit de filtre à air facultatif et de la cartouche filtrante

Last updated 02/05/2026

Manuals/Service Information > Field Service Bulletin (FSB)

Part number: 804180

PDF (529 KB )

Optional Oil Removal Air Filter Kit and Element Replacement (Revision 0.1)

Last updated 01/29/2026

Manuals/Service Information > Field Service Bulletin (FSB)

Part number: 809610

PDF (748 KB )

Powermax30 / Powermax30 XP Air Filter Bowl Replacement Remplacement de la cuve de filtre à air

Last updated 12/10/2014

Manuals/Service Information > Field Service Bulletin (FSB)

Part number: 808220

PDF (805 KB )

Powermax30 and Powermax30 XP Air Inlet Fittings Replacement Remplacement des raccords d’entrée d’air du Powermax30 et Powermax30 XP

Last updated 01/22/2014

Manuals/Service Information > Field Service Bulletin (FSB)

Part number: 808130

PDF (996 KB )

Powermax30 and Powermax30 XP Component Barrier Replacement Remplacement de la barrière de composant du Powermax30 et Powermax30 XP

Last updated 01/28/2014

Manuals/Service Information > Field Service Bulletin (FSB)

Part number: 805310

PDF (950 KB )

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Recycling information for Hypertherm customers and recyclers

Learn about Hypertherm's committment - Elimination, recycling, and reduction of waste is the foundation of a good approach to end-of-life equipment management. Determine the most sustainable path for your system.

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Powermax30 XP plasma cutter

How-to videos (8)

Operator and instruction manuals (5)

Service manuals (1)

Application notes (1)

Specifications

Cut and gouge capacities

Cutting with 120 V input power

SPECIFICATIONS - CSA (for use in the Americas and Asia, except China)

SPECIFICATIONS - CE (for use in Europe, Australia & New Zealand - RCM, Serbia, UK - UKCA, Ukraine, and other countries where accepted)

SPECIFICATIONS - CCC (for use in China)

General specifications:

Replacement parts

Exterior, front

1

1

2

3

3

3

3

3

3

4

5

6

Exterior, rear

1

2

3

4

5

5

6

Interior, power board side

1

2

PCB2

2

PCB2

Control board and power switch

1

PCB1

2

S1

Interior, fan side

1

2, 3

3

4

V1

5

M1

6

Air filter/regulator with pressure switch assembly

1

2

3

4

5

6

Power supply base and magnetics

1

2

Duramax LT hand torch parts

1

2

3