XD technology upgrade kit
Build the latest XD technology into your HPR260® and HPR130® system
There are a number of upgrade options for existing HPR260 and HPR130 systems that let you take advantage of the latest Hypertherm XD innovations, including PowerPierce®, True Hole®, and HDi® thin stainless steel technologies. In addition to gaining new cutting capabilities, you’ll get superior cut quality and consistency, higher productivity, lower operating costs, and enhanced reliability.
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System information
Benefits
In four short hours, give your HPR® plasma cutting system a Second Life.
Customers who have upgraded reported these benefits:
- Improved cut angularity – especially on holes
- Improved consumable life with the greatest improvement occurring when cutting 20 to 25 mm (3/4 to 1") mild steel at 260 amps.
- Increased piercing capability through PowerPierce technology
- Consistent cut quality over the life of consumables, including less spatter on the torch and shield and dross-free cutting
- The XD torch is more robust than the standard HPR torch
Professional installation
Your Second Life XD upgrade includes an on-site visit by a trained technical service engineer from an authorized Hypertherm partner who will install the upgrade, perform necessary maintenance, adjust settings and optimize your cutting process.
Option #1 (HPR260 and HPR130 systems)
This upgrade is available for HPR260 and HPR130 systems, and includes the following enhancements:
- PowerPierce technology for thicker piercing capability
- New 80 amp mild steel bevel process
- Internal Ohmic contact system
- Improved reliability and robustness
- True Hole™ technology enablement*
Option #2 (HPR260 and HPR130 systems)
This upgrade for HPR260 and HPR130 systems includes all of the system enhancements of Option #1, plus:
- Improved argon marking process
- New HPRXD Auto Gas selection console
Option #3 (HPR260 and HPR130 systems)
This is the upgrade for HPR260 and HPR130 Manual Gas systems if you wish to enable True Hole technology or the new argon marking capability. It is the same as Option #1, with the following additional requirements:
- New Auto Gas Selection Console
- Auto Gas Metering Console
- New Gas Leads Assembly
* True Hole Technology requires a HyPerformance plasma HPRXD auto gas system; it also requires a True Hole enabled cutting table, nesting software, CNC, and torch height control. Consult with your table manufacturer for more details.
Case studies
(1) Case Studies
Resources
Manuals and documents
Buying information
Visit our where to buy page to find a potential partner, or contact Hypertherm directly if you need further assistance.
- Option #1 (Download and print specs)
- Option #2 (Download and print specs)
- Option #3 (Download and print specs)
Hypertherm’s XD technology upgrade kit includes a new XD control board, push-connect gas fittings, leads, upgraded torch and consumable technologies, and a visit from a trained technician.
Option #1
| Description | Part Number |
|---|---|
| 1. Upgrade kit which includes: New control board with firmware for the power supply |
228524 |
|
|
| 2. New XD machine torch assembly which includes a quick disconnect torch and receptacle, torch sleeve (length 178mm), and 1 set of consumables (choose one): | |
| HPR130XD torch | 228520 |
| HPR260XD torch | 228521 |
| 3. New torch leads (choose one set, 72" gas hose from torch to metering console or off-valve): Bevel torch leads are also available | |
| Standard Torch Leads, 2m | 228291 |
| Standard Torch Leads, 3m | 229292 |
| Standard Torch Leads, 4.5m | 228293 |
| Standard Torch Leads, 6m | 228294 |
| Standard Torch Leads, 7.5m | 228295 |
| Standard Torch Leads, 10m | 228296 |
| Standard Torch Leads, 15m | 228297 |
| Standard Torch Leads, 20m | 228547 |
| 4. IHS ohmic contact wire, necessary for ohmic sensing: | |
| IHS Ohmic Contact Wire, 3m | 123983 |
| IHS Ohmic Contact Wire, 6m | 123984 |
| IHS Ohmic Contact Wire, 7.5m | 123985 |
| IHS Ohmic Contact Wire, 9m | 123986 |
| IHS Ohmic Contact Wire, 12m | 123987 |
| IHS Ohmic Contact Wire, 15m | 123988 |
|
IHS Ohmic Contact Wire, 23m |
123989 |
| IHS Ohmic Contact Wire, 30m | 123990 |
| IHS Ohmic Contact Wire, 45m/150' | 123991 |
* True Hole technology requires a HyPerformance Plasma HPRXD auto gas system along with a True Hole enabled cutting table, nesting software, CNC, and torch height control.
Option #2
| Description | Part Number |
|---|---|
| 1. Upgrade kit which includes: New control board with firmware for the power supply |
228524 |
|
|
| 2. New XD machine torch assembly which includes a quick disconnect torch and receptacle, torch sleeve (length 178mm), and 1 set of consumables (choose one): | |
| HPR130XD torch | 228520 |
| HPR260XD torch | 228521 |
| 3. New torch leads (choose one set, 72" gas hose from torch to metering console or off-valve): Bevel torch leads are also available | |
| Standard Torch Leads, 2m | 228291 |
| Standard Torch Leads, 3m | 229292 |
| Standard Torch Leads, 4.5m | 228293 |
| Standard Torch Leads, 6m | 228294 |
| Standard Torch Leads, 7.5m | 228295 |
| Standard Torch Leads, 10m | 228296 |
| Standard Torch Leads, 15m | 228297 |
| Standard Torch Leads, 20m | 228547 |
| 4. IHS ohmic contact wire, necessary for ohmic sensing: | |
| IHS Ohmic Contact Wire, 3m | 123983 |
| IHS Ohmic Contact Wire, 6m | 123984 |
| IHS Ohmic Contact Wire, 7.5m | 123985 |
| IHS Ohmic Contact Wire, 9m | 123986 |
| IHS Ohmic Contact Wire, 12m | 123987 |
| IHS Ohmic Contact Wire, 15m | 123988 |
| IHS Ohmic Contact Wire, 23m | 123989 |
| IHS Ohmic Contact Wire, 30m | 123990 |
| IHS Ohmic Contact Wire, 45m/150' | 123991 |
| 5. HPRXD Auto Gas Selection Console | 078533 |
* True Hole technology requires a HyPerformance Plasma HPRXD auto gas system along with a True Hole enabled cutting table, nesting software, CNC, and torch height control.
Option #3
| Description | Part Number |
| 1. Upgrade kit which includes: New control board with firmware for the power supply |
228524 |
|
|
| 2. New XD machine torch assembly which includes a quick disconnect torch and receptacle, torch sleeve (length 178mm), and 1 set of consumables (choose one): | |
| HPR130XD torch | 228520 |
| HPR260XD torch | 228521 |
| 3. New torch leads (choose one set, 72" gas hose from torch to metering console or off-valve): Bevel torch leads are also available | |
| Standard Torch Leads, 2m | 228291 |
| Standard Torch Leads, 3m | 229292 |
| Standard Torch Leads, 4.5m | 228293 |
| Standard Torch Leads, 6m | 228294 |
| Standard Torch Leads, 7.5m | 228295 |
| Standard Torch Leads, 10m | 228296 |
| Standard Torch Leads, 15m | 228297 |
| Standard Torch Leads, 20m | 228547 |
| 4. IHS ohmic contact wire, necessary for ohmic sensing: | |
| IHS Ohmic Contact Wire, 3m | 123983 |
| IHS Ohmic Contact Wire, 6m | 123984 |
| IHS Ohmic Contact Wire, 7.5m | 123985 |
| IHS Ohmic Contact Wire, 9m | 123986 |
| IHS Ohmic Contact Wire, 12m | 123987 |
| IHS Ohmic Contact Wire, 15m | 123988 |
| IHS Ohmic Contact Wire, 23m | 123989 |
| IHS Ohmic Contact Wire, 30m | 123990 |
| IHS Ohmic Contact Wire, 45m/150' | 123991 |
| 5. HPRXD Auto Gas Selection Console | 078533 |
| 6. HPRXD Auto Gas Metering Console | 078535 |
| 7. Gas Leads Assembly (from Selection Console to Metering Console) | |
| Gas Leads Assembly, automatic, 10 ft (3 m) | 128992 |
| Gas Leads Assembly, automatic, 15 ft (4.5 m) | 128993 |
| Gas Leads Assembly, automatic, 20 ft (6 m) | 228338 |
| Gas Leads Assembly, automatic, 25 ft (7.5 m) | 128952 |
| Gas Leads Assembly, automatic, 35 ft (10 m) | 128994 |
| Gas Leads Assembly, automatic, 50 ft (15 m) | 128930 |
| Gas Leads Assembly, automatic, 65 ft (20 m) | 128995 |
* True Hole technology requires a HyPerformance Plasma HPRXD auto gas system along with a True Hole enabled cutting table, nesting software, CNC, and torch height control.