XPR300 plasma system

Where to buy

About

The new XPR300™ represents the most significant advance in mechanized plasma cutting technology, ever. This next generation system redefines what plasma can do by expanding its capabilities and opportunities in ways never before possible. With unmatched X-Definition™ cut quality on mild steel, stainless steel and aluminum, the new XPR300 increases cut speed, dramatically improves productivity and slashes operating costs by over 50%. New ease-of-use features and engineered system optimization make the XPR300 easier to run with minimal operator intervention, while also ensuring optimal performance and unmatched reliability.

  XPR300
Maximum output power   63 kW
100% duty arc voltage   210 V
Cut chart thickness mm inches
Pierce capacity Mild steel
(argon-assist)
50 2
Mild steel
(standard O2)
45 1–3/4
Stainless steel 38 1–1/2
Aluminum 38 1–1/2
Severance capacity Mild steel 80 3–1/8
Stainless steel 75 3
Aluminum 50 2
Type Plasma systems
Product line XPR
Material type Mild steel, stainless steel, aluminum
Applications

Industry-leading X-Definition cut quality

The XPR advances HyDefinition® cut quality by blending new technology with refined processes for next generation, X-Definition™ cutting on mild steel, stainless steel and aluminum.

  • Consistent ISO range 2 results on thin mild steel
  • Extended ISO range 3 cut quality results compared with earlier plasma technology
  • Superior stainless steel cut quality across all thickness ranges
  • Superior results on aluminum using Vented Water Injection™ (VWI)

Learn more about X-Definition technologies


Optimized productivity and reduced operating costs

  • 300 amps and 63 kW of output power deliver higher cut speeds; up to 15% on thicker materials
  • Consumable life increases of over 40% compared with previous systems
  • 20% thicker piercing capability on stainless steel and 30% thicker on mild steel
  • Operating costs reduced by over 50%
  • Marking capability using either nitrogren or argon

Engineered system optimization

XPR is engineered to deliver the highest quality cuts and optimal system performance automatically.  Advanced power supply technology delivers highly responsive, rapid system feedback, and automatically intervenes to eliminate events that negatively impact system efficiency and consumable life.

XPR’s Arc response technologyTM provides automatic torch and ramp-down error protection. Sensors in the power supply deliver refined diagnostic codes and significantly enhanced system monitoring information that reduces troubleshooting time and provides proactive system maintenance data for improved system optimization.

  • Increases consumable life 3 times that of competitor’s systems by eliminating the impact of ramp down errors
  • Reduces the impact of catastrophic electrode blowouts which can damage the torch at high current levels

Ease of use

  • Intuitive operation and automatic monitoring redefine ease of use
  • Full control of all functions and settings via the CNC
  • Automatic system monitoring and specific troubleshooting codes for improved maintenance and service prompts
  • EasyConnect™ torch lead and one hand torch-to-receptacle connection for fast and easy change-outs
  • QuickLock™ electrode for easy consumable replacement
  • WiFi in power supply can connect to mobile devices and LAN for multiple system monitoring and service

Advanced process control and delivery

Three console options – Core™, Vented Water Injection™ (VWI) and OptiMix™ – offer unmatched mild steel cut quality with each console delivering successively enhanced cutting capabilities on stainless steel and aluminum. All consoles can be fully controlled through the CNC for high productivity and ease of use.

Gas-connect console gases/fluids

 CoreVented Water Injection (VWI)OptiMix
O2/N2/Air X X X
F5/Ar/H2O   X X
H2-N2-Ar mixing     X

Better for the environment, too!

The XPR300 system reduces consumable use, energy and the carbon footprint.

  • 64% less consumable copper material is used per foot of cut
  • System is 99.5% recyclable and packaging is 100% recyclable
  • The carbon impact of magnetics is 77% lower than its predecessor
  • 62% higher power-to-weight ratio and 14% faster cuts

Learn more about improvements that have been made


Maximum open-circuit voltage (U0) 360 VDC
Maximum output current 300 A
Maximum output power 63 kW
Output voltage 50 VDC–210 VDC
100% duty arc voltage 210 V
Duty cycle rating 100% at 63 kW, 40° C (104° F)
Operational ambient temperature range -10° C–40° C (14° F–104° F)
Power factor 0.98 at 63 kW
Cooling Forced air (Class F)
Insulation Class H
EMC emissions classification (CE models only) Class A
Lift points Top lift eye
Bottom lift truck slots Lift eye weight rating 680 kg (1,500 lb.)
ConsoleCutting gasesCurrent (A)Cut chart thickness (mm)Approximate cutting speed (mm/min)Cut chart thickness (in.)Approximate cutting speed (ipm)
Mild steel
CoreTM, VWI, and OptiMixTM O2 plasma 30 0.5 5348 0.018" 215
O2 shield 3 1153 0.135" 40
5 521 3/16" 30
O2 plasma 80 3 5582 0.105" 225
Air shield 6 3048 1/4" 110
12 1405 1/2" 55
O2 plasma 130 3 6502 0.135" 240
Air shield 10 2680 3/8" 110
38 256 1-1/2" 10
O2 plasma 170 6 5080 1/4" 200
Air shield 12 3061 1/2" 115
25 1175 1" 45
50 267 2" 10
O2 plasma 300 12 3940 1/2" 155
Air shield 25 1950 1" 75
50 560 2" 21
80 165 3–1/8" 7
Stainless steel
Core, VWI, and OptiMix N2 plasma 40 0.8 6100 0.036" 240
N2 shield 3 2683 0.105" 120
6 918 1/4" 32
VWI and OptiMix F5 plasma 80 3 4248 0.135 140
N2 shield 6 1916 1/4" 70
12 864 1/2" 34
OptiMix H2-Ar-N2 plasma 170 10 1975 3/8" 80
N2 shield 12 1735 1/2" 65
38 256 1-1/2" 10
H2-Ar-N2 plasma 300 12 2038 1/2" 80
N2 shield 25 1040 1" 40
50 387 2" 17
75 162 3" 6
VWI and OptiMix N2 plasma 300 12 2159 1/2" 85
H2O shield 25 1302 1" 50
50 403 2" 15
Aluminum
Core, VWI, and OptiMix Air plasma 40 1.5 4799 0.036 240
Air shield 3 2596 1/8" 85
6 911 1/4" 32
VWI and OptiMix N2 plasma 80 3 3820 1/8" 140
H2O shield 6 2203 1/4" 80
10 956 1/2" 28
N2 plasma 130 6 2413 1/4" 95
H2O shield 10 1702 3/8" 70
N2 300 20 870 3/4" 35
12 2286 1/2" 90
H2O shield 25 1302 1" 50
50 524 2" 20
OptiMix H2-Ar-N2 plasma 300 12 3810 1/2" 150
N2 shield 25 2056 1" 80
50 391 2" 15

This does not represent a complete list of processes or thicknesses that are available.

No reviews yet

Be the first to review the product.

Submit your review

Manuals & documents

View all

View privacy policy

optional

Why email? To send you a download link and provide follow-up support.

Why country? To help us track support needs by country.

Thank you for requesting our download. Please click the red arrows to download the document.

Visit our where to buy page to find a potential partner, or contact Hypertherm directly if you need further assistance.

Media

  • Annoucing the new XPR300 plasma system

    CEO, Evan Smith, announces the XPR300™ product launch.

    03:20

  • CS_XPR300_AL_130Amp_590x332.jpg
  • CS_XPR300_MS_QOL_170_Amo_590x332.jpg
  • CS_Optimix_VWI_Core_75in_590x332.jpg
  • CS_XPR300_MS_QOL_300Amo_590x332.jpg

Related Products