HPR cartridge & XD technology upgrade
Build the latest XD technology into your HPR260® and HPR130® system
There are a number of upgrade options for existing HPR260 and HPR130 systems that let you take advantage of the latest Hypertherm innovations like HPR® cartridge and XD techologies, including PowerPierce®, True Hole®, and HDi® thin stainless steel technologies. In addition to gaining new cutting capabilities, you’ll get superior cut quality and consistency, higher productivity, lower operating costs, and enhanced reliability.
System information
Benefits
Customers who have upgraded reported these benefits:
-
Improved cut angularity – especially on holes
-
Improved consumable life
-
Increased piercing capability through PowerPierce technology
-
Consistent cut quality over the life of consumables, including less spatter on the torch and shield and dross-free cutting
-
The XD system torches are more robust than the standard HPR torch
Simplify your cutting process with HPR cartridgeNew!
The Hypertherm HPR® cartridge represents a revolutionary change to traditional mechanized plasma consumables. Dramatically simplifying plasma cutting, the cartridge replaces five standard consumables, eliminating costly stack-up errors. Increase productivity with faster consumable changeover and reduced training time.
HPR cartridges are available for your highest volume cutting processes.
| Amp | Standard | Bevel |
| 260 | X | X |
| 130 | X | ♦ |
| 80 | X | ♦ |
X No cut setting changed needed.
♦ 80 A and 130 A cartridges produce cuts with a small angle difference (3° or less) from bevel consumables. These angle differences are acceptable for most production environments. For additional bevel information, refer to HPR cartridge instruction manual 810992.
Professional installation
The XD upgrade includes an on-site visit by a trained technical service engineer from an authorized Hypertherm partner who will install the upgrade, perform necessary maintenance, adjust settings and optimize your cutting process.
Option #1 (HPR260 and HPR130 systems)
This upgrade is available for HPR260 and HPR130 systems, and includes the following enhancements:
- PowerPierce technology for thicker piercing capability
- New HPR cartridge technology
- Internal Ohmic contact system
- Improved reliability and robustness
- True Hole™ technology enablement*
Option #2 (HPR260 and HPR130 systems)
This upgrade for HPR260 and HPR130 systems includes all of the system enhancements of Option #1, plus:
- Improved argon marking process
- New HPRXD Auto Gas selection console
Option #3 (HPR260 and HPR130 systems)
This is the upgrade for HPR260 and HPR130 Manual Gas systems if you wish to enable True Hole technology or the new argon marking capability. It is the same as Option #1, with the following additional requirements:
- New Auto Gas Selection Console
- Auto Gas Metering Console
- New Gas Leads Assembly
* True Hole Technology requires a HyPerformance plasma HPRXD auto gas system; it also requires a True Hole enabled cutting table, nesting software, CNC, and torch height control. Consult with your table manufacturer for more details.
Buying information
Visit our where to buy page to find a potential partner, or contact Hypertherm directly if you need further assistance.
- Option #1 (Download and print specs)
- Option #2 (Download and print specs)
- Option #3 (Download and print specs)
Hypertherm’s XD technology upgrade kit includes a new XD control board, push-connect gas fittings, leads, upgraded torch and consumable technologies, and a visit from a trained technician.
Option #1
| Description | Part Number |
|---|---|
|
1. Upgrade kit (includes: new control board with firmware for the power supply)
|
228524 |
| 2. New HPR cartridge upgrade kit (includes a torch sleeve, receptable, quick disconnect torch, and 3 multi-amp cartridges (80 A, 130 A, 260 A)) | |
| HPR cartridge upgrade kit | 10082294 |
| 3. New torch leads (choose one set, 72″ gas hose from torch to metering console or off-valve): Bevel torch leads are also available. | |
| Standard Torch Leads, 2 m | 228291 |
| Standard Torch Leads, 3 m | 229292 |
| Standard Torch Leads, 4.5 m | 228293 |
| Standard Torch Leads, 6 m | 228294 |
| Standard Torch Leads, 7.5 m | 228295 |
| Standard Torch Leads, 10 m | 228296 |
| Standard Torch Leads, 15 m | 228297 |
| Standard Torch Leads, 20 m | 228547 |
| 4. IHS ohmic contact wire, necessary for ohmic sensing | |
| IHS Ohmic Contact Wire, 3 m | 123983 |
| IHS Ohmic Contact Wire, 6 m | 123984 |
| IHS Ohmic Contact Wire, 7.5 m | 123985 |
| IHS Ohmic Contact Wire, 9 m | 123986 |
| IHS Ohmic Contact Wire, 12 m | 123987 |
| IHS Ohmic Contact Wire, 15 m | 123988 |
|
IHS Ohmic Contact Wire, 23 m |
123989 |
| IHS Ohmic Contact Wire, 30 m | 123990 |
| IHS Ohmic Contact Wire, 45 m / 150′ | 123991 |
* True Hole technology requires a HyPerformance Plasma HPRXD auto gas system along with a True Hole enabled cutting table, nesting software, CNC, and torch height control.
Option #2
| Description | Part Number |
|---|---|
1. Upgrade kit (includes: new control board with firmware for the power supply)
|
228524 |
| 2. New HPR cartridge upgrade kit (includes a torch sleeve, receptable, quick disconnect torch, and 3 multi-amp cartridges (80 A, 130 A, 260 A)) | |
| HPR cartridge upgrade kit | 10082294 |
| 3. New torch leads (choose one set, 72″ gas hose from torch to metering console or off-valve): Bevel torch leads are also available. | |
| Standard Torch Leads, 2 m | 228291 |
| Standard Torch Leads, 3 m | 229292 |
| Standard Torch Leads, 4.5 m | 228293 |
| Standard Torch Leads, 6 m | 228294 |
| Standard Torch Leads, 7.5 m | 228295 |
| Standard Torch Leads, 10 m | 228296 |
| Standard Torch Leads, 15 m | 228297 |
| Standard Torch Leads, 20 m | 228547 |
| 4. IHS ohmic contact wire, necessary for ohmic sensing | |
| IHS Ohmic Contact Wire, 3 m | 123983 |
| IHS Ohmic Contact Wire, 6 m | 123984 |
| IHS Ohmic Contact Wire, 7.5 m | 123985 |
| IHS Ohmic Contact Wire, 9 m | 123986 |
| IHS Ohmic Contact Wire, 12 m | 123987 |
| IHS Ohmic Contact Wire, 15 m | 123988 |
| IHS Ohmic Contact Wire, 23 m | 123989 |
| IHS Ohmic Contact Wire, 30 m | 123990 |
| IHS Ohmic Contact Wire, 45 m / 150′ | 123991 |
| 5. HPRXD Auto Gas Selection Console | 078533 |
* True Hole technology requires a HyPerformance Plasma HPRXD auto gas system along with a True Hole enabled cutting table, nesting software, CNC, and torch height control.
Option #3
| Description | Part Number |
1. Upgrade kit (includes new control board with firmware for the power supply)
|
228524 |
| 2. New HPR cartridge upgrade kit (includes a torch sleeve, receptable, quick disconnect torch, and 3 multi-amp cartridges (80 A, 130 A, 260 A)) | |
| HPR cartridge upgrade kit | 10082294 |
| 3. New torch leads (choose one set, 72″ gas hose from torch to metering console or off-valve): Bevel torch leads are also available. | |
| Standard Torch Leads, 2 m | 228291 |
| Standard Torch Leads, 3 m | 229292 |
| Standard Torch Leads, 4.5 m | 228293 |
| Standard Torch Leads, 6 m | 228294 |
| Standard Torch Leads, 7.5 m | 228295 |
| Standard Torch Leads, 10 m | 228296 |
| Standard Torch Leads, 15 m | 228297 |
| Standard Torch Leads, 20 m | 228547 |
| 4. IHS ohmic contact wire, necessary for ohmic sensing | |
| IHS Ohmic Contact Wire, 3 m | 123983 |
| IHS Ohmic Contact Wire, 6 m | 123984 |
| IHS Ohmic Contact Wire, 7.5 m | 123985 |
| IHS Ohmic Contact Wire, 9 m | 123986 |
| IHS Ohmic Contact Wire, 12 m | 123987 |
| IHS Ohmic Contact Wire, 15 m | 123988 |
| IHS Ohmic Contact Wire, 23 m | 123989 |
| IHS Ohmic Contact Wire, 30 m | 123990 |
| IHS Ohmic Contact Wire, 45 m / 150′ | 123991 |
| 5. HPRXD Auto Gas Selection Console | 078533 |
| 6. HPRXD Auto Gas Metering Console | 078535 |
| 7. Gas Leads Assembly (from Selection Console to Metering Console) | |
| Gas Leads Assembly, automatic, 10 ft (3 m) | 128992 |
| Gas Leads Assembly, automatic, 15 ft (4.5 m) | 128993 |
| Gas Leads Assembly, automatic, 20 ft (6 m) | 228338 |
| Gas Leads Assembly, automatic, 25 ft (7.5 m) | 128952 |
| Gas Leads Assembly, automatic, 35 ft (10 m) | 128994 |
| Gas Leads Assembly, automatic, 50 ft (15 m) | 128930 |
| Gas Leads Assembly, automatic, 65 ft (20 m) | 128995 |
* True Hole technology requires a HyPerformance Plasma HPRXD auto gas system along with a True Hole enabled cutting table, nesting software, CNC, and torch height control.
Resources
Manuals and documents
HPR cartridge and XD technology upgrade for HPR130 and HPR260 - A4
Last updated
07/10/2023
PDF (809KB)
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