Powermax85 SYNC plasma cutter
The Powermax85 SYNC® is a next-generation professional grade air plasma cutter that dramatically simplifies system operation for gouging and recommended cutting up to 25 mm (1″). Features automated system process set-up via advanced RFID-enabled SmartSYNC® torches and a revolutionary single-piece cartridge consumable that provides trackable utilization data. The Powermax85 SYNC maximizes productivity through reductions in downtime, optimized cut quality performance and streamlined consumable inventory management.
System information
Applications
Drag cutting
For dragging the torch directly across the work piece
Extended reach cutting
For improved visibility and accessibility when cutting in confined spaces
Extended reach gouging
For improved visibility and accessibility when gouging in confined spaces
Fine feature cutting
For narrow kerf width with minimal dross and heat affected zone
Flush cutting
For cutting closer to base materials using a 45 degree
Max control gouging
For precise metal removal, shallower gouge profiles and light metal washing
Max removal gouging
For aggressive metal removal, deep gouge profiles, and extreme metal washing
Mechanized cutting
For portable automation and table cutting
Unsupported applications
Precision gouging
For spot and tack weld removal at very low output current (<25 A)
Try Powermax45 XP
Benefits
Easy to use
- Cartridges are easy to identify by process with clear laser marking and color coding to eliminate part mix-ups.
- RFID-enabled SmartSYNC torches and cartridges automatically set the correct amperage and operating mode, eliminating setup errors.
- End-of-life consumable detection eliminates the uncertainty of knowing when to change the cartridge.
- Less operator fatigue when using hand torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material and will also be used on robotic torches.
Minimize operation costs
- Simplified system operation minimizes the time and costs spent on training and troubleshooting.
- Reductions to downtime during consumable change-outs and elimination of costs associated with premature disposal of consumable parts.
- Cartridge usage data provides valuable insights for improving cutting operations and consumable inventory management.
Maximize performance
- Tackle a wide range of jobs with easily interchangeable torch styles and application specific cartridges for various types of cutting and gouging.
- Optimized cartridge consumable design provides up to twice the life for handheld cutting and improved quality over life in mechanized setups compared to standard consumables.
- Time-saving hand torch controls allow the operator to adjust the amperage on the fly, change cartridges and applications without returning to the power supply.
Industry-leading reliability
- SmartSYNC torches are engineered for rugged, industrial environments.
- SpringStart™ technology ensures consistent starting and a more reliable torch.
- Industry-leading reliability reduces production downtime.
Specifications
Cut capacity
| Capacity | Thickness | Cut speed |
|---|---|---|
| Recommended | 25 mm (1″) | 500 mm/min (20 ipm) |
| 32 mm (1-1/4″) | 250 mm/min (10 ipm) | |
| Severance (hand cutting) | 38 mm (1-1/2″) | 125 mm/min (5 ipm) |
| Pierce* | 20 mm (3/4″) |
*Pierce rating for handheld cutting, or mechanized cutting with programmable torch height control.
Maximum removal gouging
| Capacity | Metal removal rate | Gouge profile |
|---|---|---|
| Typical gouge | 8,2 kg (18.2 lbs.) per hour | 3,5 mm D x 6,6 mm W (0.14″ D x 0.26″ W) |
General specifications
|
Input voltages |
CSA
CE
|
|---|---|
|
Kilowatt output |
12.2 kW |
|
Input current |
CSA
CE
|
|
Output current |
25–85 A |
|
Rated output voltage |
143 VDC |
|
Duty cycle @ 104° F |
CSA
CE
|
|
Open circuit voltage (OCV) |
CSA: 305 VDC CE: 270 VDC |
|
Dimensions with handles |
483 mm D; 233 mm W; 430 mm H (19″ D; 9.2″ W; 17″ H) |
|
Weight w/7.6 m (25′) torch |
CSA: 32 kg (67 lbs.) CE: 23.5 kg (52 lbs.) |
|
Gas supply |
Clean, dry, oil-free air or nitrogen |
|
Optimum inlet gas pressure |
7.6–8.3 bar (110–120 psi) |
|
Minimum inlet gas pressure |
5.2 bar (75 psi) |
|
Recommended inlet gas flow rate |
Cutting: 210 I/min @ 5.9 bar (450 scfh, 7.5 scfm @ 85 psi) Gouging: 210 I/min @ 4.8 bar (450 scfh, 7.5 scfm @ 70 psi) |
|
Input power cable length |
3 m (10′) |
|
Power supply type |
Inverter–IGBT |
|
Engine drive requirement |
20 kW for full 85 A output |
|
Electrical efficiency |
91.9% |
|
Certifications |
|
|
Warranty |
Power supplies have a 3-year warranty and torches a 1-year warranty |
Buying information
Standard configurations
Below are the standard system configurations, which include a power supply, torch and work cable.
CE - for use in Europe, Australia & New Zealand - RCM, Serbia, UK - UKCA, Ukraine, and other countries where accepted.
CCC - for use in China
CSA - for use in the Americas and Asia, except China
Powermax85 SYNC power supplies
|
75° hand torch |
75° and 15° hand torch |
180° full-length machine torch |
180° full-length machine torch and 75° hand torch |
|||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
|
|
|
Torch lead length |
7,6 m (25′) |
15,2 m (50′) |
7,6 m (25′) |
7,6 m (25′) |
10,7 m (35′) |
15,2 m (50′) |
10,7 m/7,6 m (35'/25') |
||
|
CE |
CCC |
CSA |
|
|
|
|
With remote pendant |
|
|
With remote pendant |
|
With remote pendant |
|
Standard power supply |
087196 |
087197 |
087200 |
|
|
|
|
|
||||
|
|
|
Standard power supply |
087183 |
087184 |
087187 |
|
|
|
|
|
|
|
|
|
Power supply with CPC port and voltage divider |
087198 |
087199 |
|
087201 |
087202 |
|
087203 |
087204 |
|||
|
|
|
Power supply with CPC port and voltage divider |
087185 |
087186 |
|
087207 |
087189 |
|
087208 |
087190 |
087191 |
|
|
|
Power supply with CPC port, voltage divider and serial port |
|
|
|
|
087205 |
087220 |
|
087206 |
|||
|
|
|
Power supply with CPC port, voltage divider and serial port |
|
|
|
|
087192 |
087218* |
|
087219* |
||
* Ring terminated worklead
Custom configurations
Select power supply, torch, work cable, cartridges, and other components
Power supply options
|
CE |
CCC |
CSA |
|
Standard power supply |
Power supply with CPC port and voltage divider |
Power supply with CPC port, voltage divider and serial port |
|---|---|---|---|---|---|---|
| Powermax85 SYNC 400 V CE/CCC |
087210 |
087211 |
087212 |
|||
|
|
|
Powermax85 SYNC 200-600 V CSA |
087213 |
087214 |
087215 |
Torch options
View the Torches and Consumables section below for torch and cartridge options.
Cable options
|
Control cables |
||||||
|---|---|---|---|---|---|---|
|
Cable length |
Remote pendant |
CNC, spade connector, divided voltage |
CNC, spade connector, no divided voltage |
CNC, D-sub connector, divided voltage |
RS-485 Serial comm, unterminated |
RS-485 Serial comm, D-sub |
|
7,6 m (25') |
128650 |
228350 |
023206 |
223048 |
223236 |
223239 |
|
15,2 m (50') |
128651 |
228351 |
023279 |
123896 |
223237 |
223240 |
|
22,8 m (75') |
128652 |
|
|
|
|
|
|
Work cables |
|||
|---|---|---|---|
|
Cable length |
Hand clamp |
C-style clamp |
Ring terminal |
|
7,6 m (25') |
223035 |
223203 |
223209 |
|
15,2 m (50') |
223034 |
223204 |
223210 |
|
22,8 m (75') |
223033 |
223205 |
223211 |
Resources
Manuals and documents
SmartSYNC torches
SmartSYNC torches feature RFID capability that when coupled with a Hypertherm cartridge will communicate with a Powermax SYNC system to automatically set the amperage and process on the power supply. Available in handheld, mechanized and robotic torch configurations.
|
|
Hand torches |
Machine torches |
Robotic/Mini |
|||
|---|---|---|---|---|---|---|
|
|
75° |
15° |
180° |
180° |
90° |
45° |
|
4,5 m (15′)​ |
|
|
|
059733 |
|
|
|
7,6 m (25') |
059726 |
059723 |
059719 |
059734 |
059731 |
059729 |
|
10,7 m (35') |
|
|
059720 |
|
|
|
|
15,2 m (50') |
059727 |
059724 |
059721 |
059735 |
059732 |
059730 |
|
22,8 m (75') |
059728 |
059725 |
059722 |
|
059767 |
059766 |
|
|
Long torches |
|||
|---|---|---|---|---|
|
|
0,6 m (2′), 45° |
0,6 m (2′), 90° |
1,2 m (4′), 45° |
1,2 m (4′), 90° |
|
4,5 m (15′)​ |
|
|
|
|
|
7,6 m (25') |
|
528114 |
|
|
|
10,7 m (35') |
|
|
|
|
|
15,2 m (50') |
528116 |
528117 |
528118 |
528119 |
|
22,8 m (75') |
|
|||
Hypertherm cartridges
The Hypertherm cartridge consumable platform is a revolutionary change to standard air plasma consumables. Each single-piece cartridge is optimized by process and amperage to ensure performance while dramatically simplifying the parts needed to cut or gouge with plasma.
Hypertherm cartridges for Powermax systems are manufactured to uphold our high standards for quality and reliability. As part of the manufacturing process, we test-fire each cartridge to ensure proper assembly and function. As a result, there may be burn marks on the tip of the cartridge. This is normal and not a sign of damage.
Drag cutting and FineCut for hand torches
Mechanized and FineCut for machine torches
Max removal and max control gouging
Related products
Powermax65 SYNC plasma cutter
Professional-grade 20 mm (3/4″) plasma cutter provides automated process set-up and a revolutionary cartridge consumable platform for ease of use and optimized performance. Featuring a wide variety of torches and application capabilities for handheld and mechanized cutting and gouging.
Read more
Powermax105 SYNC plasma cutter
Professional-grade 32 mm (1-1/4″) plasma cutter provides automated process set-up and a revolutionary cartridge consumable platform for ease of use and optimized performance.
Read more
Powermax45 SYNC plasma cutter
For metal workers who want the most versatile system available to gouge, cut, and mark, the Powermax45® SYNC delivers the best return on investment. Part of the Hypertherm® Powermax® family, Powermax45 SYNC features built-in intelligence, a patented single-piece cartridge, and up to 5 times longer consumable life and greater cutting power than higher-amperage competitors.
Read more
Robotic torch clamp kit
The robotic torch clamp kit is designed to simplify integration of Powermax® robotic torches on robots. The clamp fits perfectly with the torch dimensions and securely holds the torch during cutting applications.
Read more
Powermax EtherCAT Interface for EDGE Connect
The Powermax® EtherCAT® Interface is an all-in-one adapter that allows a digital connection between the Powermax equipment and the EDGE® Connect CNC. This allows faster equipment setup, an intuitive operator interface, and access to real-time diagnostics information.
Read more
Hypertherm cartridge reader
The Hypertherm cartridge reader provides a simple process for reviewing data stored in Hypertherm cartridges. Data analysis helps customers understand cartridge utilization and identify operator training opportunities.
Read more
ProNest 2025 LT
ProNest® LT is a material nesting software designed for light industrial, mechanized plasma, waterjet, and oxyfuel cutting in production environments.
Read more
ProNest 2025
ProNest® CAD/CAM part nesting software for advanced mechanized cutting is designed to supercharge your cutting operation, helping you achieve greater automation, efficiency, and profitability.
Read more
Design2Fab 6
Design2Fab® sheet metal layout software is Hypertherm’s HVAC program for the design and layout of specialty fittings for ductwork and other mechanical applications.
Read more
SmartSYNC torches
With simple, twist-on consumable installation, and convenient power and amperage adjustment controls on handheld models, SmartSYNC® torches for Hypertherm’s Powermax65/85/105 SYNC® plasma systems, and Powermax45® XP with adapter, allow the operator to change consumables and applications without returning to the power supply.
Read more