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MAXPro200 product
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MAXPRO200 plasma cutter

MAXPRO200 does the work, so you can too

Dubbed the industry workhorse because of its power and 100% duty cycle, the MAXPRO200® plasma cutter is designed for your heavy-duty, high-capacity automated and handheld cutting and gouging applications.

Now available with new MAXPRO200 FlushCut™ consumables, engineered for faster, safer attachment removal with minimal grinding and zero-base material damage.

The powerhouse plasma cutter delivers:

  • The fastest cutting speeds and most extended consumable life in its class to produce more parts at a lower cost;

  • Versatile cutting thicknesses to expand work applications;

  • Multiple plasma processes that enable consistent cut quality with less rework;

  • And a straightforward system that’s easy to install, easy to operate, and easy to maximize performance.

 MAXPRO200. Get work done.

 
Where to buy
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System information Torches and consumables Contact us

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Where to buy

 

System information

Applications

Drag Cutting

For dragging the torch directly across the work piece

Drag Cutting

Flush Cutting

For cutting closer to base materials using a 22.5° angle

Flush cutting

Gouging

For metal removal, gouge profiles, and metal washing

Max control gouging

Extreme Bevel Cutting

For maximum cut bevel capability with a 66.5° maximum torch tilt angle

Max removal gouging

Mechanized Cutting

For portable automation and table cutting

Mechanized cutting

Robotic Cutting

For cutting various shapes and improving productivity

Benefits

Maximized productivity

  • Fastest cut speeds in its class produce more finished parts per hour

  • Engineered with 100% duty cycle for the most demanding production environments

  • Automatic settings, tool free leads, and optional quick disconnect torches let you quickly transition between cutting, gouging, mechanized, and handheld processes

  • Superior cut quality and consistency minimize the need for costly secondary operations

 

Fast cutting speeds = maximum productivity

CHT_MP200_CutSpeed.png

Easy operation

  • Optimized cutting parameters are automatically set and controlled in one step to deliver consistent results without operator intervention

  • Advanced diagnostics simplify troubleshooting and service

  • Optional serial communications allow full control of the system from the CNC

Low operating cost

  • Patented consumable designs enable best-in-class cut speeds and robust production piercing using lower amperage levels

  • Advanced consumable technologies including LongLife, CoolFlow™, and TrueFlow™ significantly increase consumable life to reduce cost per part

MAXPro200 - Longer consumable life = more cost effective; 12 mm (1/2") mild steel - 200 A Air/Air

Industry-leading reliability

  • The robust system is designed with 50% fewer parts than most competitive systems, reducing maintenance costs

  • Best-in-class manufacturing and extensive testing ensure that every Hypertherm system meets the highest quality standards

Specifications

Input voltages 200/208 VAC, 3-PH, 50 Hz, 108/104 A
220 VAC, 3-PH, 50 – 60 Hz, 98 A
240 VAC, 3-PH, 60 Hz, 90 A
380 VAC, 3-PH, 50 Hz, 57 A
400 VAC, CE, 3-PH, 50 – 60 Hz, 54 A
415 VAC, CE, 3-PH, 50 Hz, 52 A
440 VAC, 3-PH, 50 – 60 Hz, 49 A
480 VAC, 3-PH, 60 Hz, 45 A
600 VAC, 3-PH, 60 Hz, 36 A
Output voltage 50 – 180 VDC
Maximum output current 200 A
Duty cycle rating 100% @ 36.7 kW, at 40° C (104° F)
Operating temperature -10° C to 40° C (+14° F to +104° F)
Power factor 0.98 @ 36.7 kW output
Maximum OCV 360 VDC
Dimensions 102 cm (40.14") H, 69 cm (27.12") W,
105 cm (41.23") L
Weight 335 kg (740 lbs)
Gas supply
  Plasma gas
  Shield gas
  Supply gas pressure
Air, O2, N2
Air, N2
6.2 +/- 0.7 bar (90 +/- 10 psig)

Operating data

  • Virtually dross-free cutting capacity - mild steel 20 mm (3/4")

  • Production pierce capacity - mild steel 32 mm (1 1/4")

  • Severance* - mild steel 75 mm (3")

  • Bevel - 200 amp consumables support 66.5° bevel capability

Material Current
(amps)		 Thickness
(mm)		 Approx.
cutting speed
(mm/min)		 Thickness
(inches)		 Approx.
cutting speed
(ipm)
Mild steel

Air plasma

Air shield


50


1

3


8050

3760


20 ga

0.135


340

110

Air plasma

Air shield

130

6

12

3865

2045

1/4

1/2

150

75

Air plasma

Air shield

200

6

12

20

25

32

50

4885

2794

1415

940

630

215

1/4

1/2

3/4

1

1 1/4

2

190

110

60

35

25

8

O2 plasma

Air shield

50

1

3

6775

3650

20 ga

0.135

270

130

O2 plasma

Air shield

130

6

12

3925

2200

1/4

1/2

150

80

O2 plasma

Air shield

200

6

12

20

25

32

50

6210

3415

1920

1430

805

270

1/4

1/2

3/4

1

1 1/4

2

235

130

80

55

32

10
Stainless steel

N2 plasma

N2 shield


200


12

20


2260

1140


1/2

3/4


80

50

Air plasma

Air shield

200

12

20

3050

1520

1/2

3/4

120

60
Aluminum

N2 plasma

N2 shield


200


12

20


3370

1630


1/2

3/4


125

70

Air plasma

Air shield

200

12

20

3370

1625

1/2

3/4

125

70

*The thickness that can be severed at approximately 125 mm/min (5 ipm) with reduced cut quality. Cutting at severance thickness should be infrequent.

Buying information

Visit our where to buy page to find a potential partner, or contact Hypertherm directly if you need further assistance.

Resources

Manuals and documents

View all

 

Torches and consumables

 

MAXPRO200 offers a wide range of torch and consumable options to support different cutting processes, applications, and operating environments—giving you the flexibility to configure the system that best fits your needs. Please contact an authorized Hypertherm partner to place your consumables order. Consumables shown may vary in appearance. 

MAXPRO200 machine torch consumables

Air – Mild steel / Stainless steel / Aluminum

Shield Shield cap Nozzle Swirl ring Electrode Water tube

Torch consumable parts

 200 amp - Air consumables - Mild steel / Stainless steel / Aluminum

Amperage Shield Shield cap Nozzle Swirl ring Electrode Water tube
50 A 220532 220936 220890 220529 220528 220521
    220935 without tab        
130 A 220536 220936 220892 220488 220487 220521
    220935 without tab        
200 A 420045 220936 420044 220488 220937 220521
    220935 without tab        

 

O2 – Mild steel

Shield Shield cap Nozzle Swirl ring Electrode Water tubeTorch consumable parts

200 amp - O2 consumables - Mild steel

Amperage Shield Shield cap Nozzle Swirl ring Electrode Water tube
50 A 220532 220936 220891 220529 220528 220521
    220935 without tab        
130 A 220491 220936 220893 220488 220487 220521
    220935 without tab        
200 A 220832 220936 220831 220834 220937 220521
    220935 without tab        

 

N2 – Stainless steel / Aluminum

Shield Shield cap Nozzle Swirl ring Electrode Water tubeTorch consumable parts

200 amp - N2 consumables - Stainless steel / Aluminum

Amperage Shield Shield cap Nozzle Swirl ring Electrode Water tube
130 A 220536 220936 220892 220529 020415 220521
    220935 without tab        
200 A 420045 220936 420044 220529 020415 220521
    220935 without tab        

MAXPRO200 hand torch consumables

Air – Mild steel / Stainless steel / Aluminum

Shield Shield cap Nozzle Swirl ring Electrode Water tube Torch consumable parts

200 amp - Air consumables - Mild steel / Stainless steel / Aluminum

Amperage Shield Shield cap Nozzle Swirl ring Electrode Water tube
50 A 420063 220935 220890 220529 220528 220521
130 A 420061 220935 220892 220488 220487 220521
200 A 420058 220935 420044 220488 220937 220521
200 A gouging 420067 220935 420066 220488 220937 220521

O2 – Mild steel

Shield Shield cap Nozzle Swirl ring Electrode Water tubeTorch consumable parts

200 amp - O2 consumables - Mild steel

Amperage Shield Shield cap Nozzle Swirl ring Electrode Water tube
50 A 420063 220935 220891 220529 220528 220521
130 A 420062 220935 220893 220488 220487 220521
200 A 420059 220935 220831 220834 220937 220521

MAXPRO200 extreme bevel consumables

Air – Mild steel

Shield Shield cap Nozzle Swirl ring Electrode Water tube 
MAXPRO200 extreme bevel consumable parts
Amperage Shield Shield cap Nozzle Swirl ring Electrode Water tube
130 A 420735 220936 420829 220488 420824 420823
    220935 without tab        
200 A 420737 220936 420734 220488 420732 420823
    220935 without tab        


O2 – Mild steel

Amperage Shield Shield cap Nozzle Swirl ring Electrode Water tube
130 A 420735 220936 420828 220529 420824 420823
    220935 without tab        
200 A 420737 220936 420733 220488 420732 420823
    220935 without tab        

MAXPRO200 FlushCut consumables

Air/Air – Mild steel

Retaining RingShieldRetaining CapNozzle Swirl ring Electrode Water tubeTorch consumable parts

 

Amperage RETAINING RING Shield RETAINING cap Nozzle Swirl ring Electrode Water tube
200 A 10087802 10087213 420793 10087212 220488 420732 420823

MAXPRO200 gouging consumables

Shield Shield cap Nozzle Swirl ring Electrode Water tube Torch consumable parts

 

Air – Mild steel

Amperage Shield Shield cap Nozzle Swirl ring Electrode Water tube
200 A 420885 420794 420886 420928 420887 420881
    420793 without tab        

O2 – Mild steel

Amperage Shield Shield cap Nozzle Swirl ring Electrode Water tube
200 A 420885 420794 420886 420883 420887 420881
    420793 without tab        

AIR – Stainless steel /Aluminum

Amperage Shield Shield cap Nozzle Swirl ring Electrode Water tube
200 A 420885 420794 420886 420928 420887 420881
    420793 without tab        

Robotic torch assembly options

Robotic cutting parts
Robotic lead
  Part number Description length
1 429107 Robotic Lead 7.5 m (25′) (compatible with Robotic torch receptacle 420945) 7.5 m (25′)

 

Robotic torch
  Part number Description length
3 420945 Robotic Torch Receptacle (compatible with XPR mounting sleeves)  
4 220921 Quick-disconnect torch  

 

Robotic torch mounting sleeces options
  Part number Description length
5 420501 Mounting Sleeve: Short

155 mm (4.4″)

5.72 cm (2.25″)
420500 Mounting Sleeve: Medium (Standard)

233 mm (9.2″)

5.72 cm (2.25″)
420502 Mounting Sleeve: Extended

311 mm (12.3″)

5.72 cm (2.25″)
2 420788 Rotational Sleeve: Short

154 mm (6″)

76 mm (3″)
420789 Rotational Sleeve: Medium

233 mm (9.2″)

76 mm (3″)
420790 Rotational Sleeve: Extended

311 mm (12.3″)

76 mm (3″)

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