MAXPRO200 plasma system

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About

The MAXPRO200® LongLife® plasma cutting system is engineered for heavy-duty, high capacity automated and handheld cutting and gouging applications. The easy-to-use system operates with either air or oxygen plasma gas, and combines fast cutting speeds and quick process changes to maximize productivity. Advanced Hypertherm consumable designs – including LongLife® technology –improve cut consistency and significantly increase consumable life to lower your cost per part.

Type Plasma systems
Product line LongLife
Material type Mild steel, stainless steel, aluminum, other
Applications

Maximized productivity

  • Fastest cut speeds in its class produce more finished parts per hour
  • Engineered with 100% duty cycle for the most demanding production environments.
  • Automatic settings, tool free leads and optional quick disconnect torches let you quickly transition between cutting, gouging, mechanized and handheld processes
  • Superior cut quality and consistency minimize the need for costly secondary operations

 

Fast cutting speeds = maximum productivity


Easy operation

  • Optimized cutting parameters are automatically set and controlled in one step to deliver consistent results without operator intervention
  • Advanced diagnostics simplify troubleshooting and service
  • Optional serial communications allow full control of the system from the CNC

Low operating cost

  • Patented consumable designs enable best in class cut speeds and robust production piercing using lower amperage levels
  • Advanced consumable technologies including LongLife, CoolFlow™ and TrueFlow™ significantly increase consumable life to reduce cost per part

Longer consumable life = more cost effective
12 mm (1/2") mild steel
200 A Air/Air, 30 m (100') leads


Industry-leading reliability

  • Robust, simple system architecture with 50% fewer parts than most competitive systems
  • Best-in-class manufacturing and extensive testing ensure that every Hypertherm system meets the highest quality standards

Input voltages 200/208 VAC, 3-PH, 50 Hz, 108/104 A
220 VAC, 3-PH, 50 – 60 Hz, 98 A
240 VAC, 3-PH, 60 Hz, 90 A
380 VAC, 3-PH, 50 Hz, 57 A
400 VAC, CE, 3-PH, 50 – 60 Hz, 54 A
415 VAC, CE, 3-PH, 50 Hz, 52 A
440 VAC, 3-PH, 50 – 60 Hz, 49 A
480 VAC, 3-PH, 60 Hz, 45 A
600 VAC, 3-PH, 60 Hz, 36 A
Output voltage 50 – 165 VDC
Maximum output current 200 A
Duty cycle rating 100% @ 33 kW, at 40° C (104° F)
Operating temperature -10° C to 40° C (+14° F to +104° F)
Power factor 0.98 @ 33 kW output
Maximum OCV 360 VDC
Dimensions 102 cm (40.14") H, 69 cm (27.12") W,
105 cm (41.23") L
Weight 335 kg (740 lbs)
Gas supply
  Plasma gas
  Shield gas
  Supply gas pressure

Air, O2, N2
Air, N2
6.2 +/- 0.7 bar (90 +/- 10 psig)
  • Virtually dross-free cutting capacity - mild steel 20 mm (3/4")
  • Production pierce capacity - mild steel 32 mm (1 1/4")
  • Severance * - mild steel 75 mm (3")
  • Bevel - 200 amp consumables support 45 bevel capability
MaterialCurrent
(amps)
Thickness
(mm)
Approx.
cutting speed
(mm/min)
Thickness
(inches)
Approx.
cutting speed
(ipm)
Mild steel
Air plasma
Air shield
50
1
3

8050
3760

20 ga
0.135

340
110
Air plasma
Air shield
130 6
12
3865
2045
1/4
1/2
150
75
Air plasma
Air shield
200 6
12
20
25
32
50
4885
2794
1415
940
630
215
1/4
1/2
3/4
1
1 1/4
2
190
110
60
35
25
8
O2 plasma
Air shield
50 1
3
6775
3650
20 ga
0.135
270
130
O2 plasma
Air shield
130 6
12
3925
2200
1/4
1/2
150
80
O2 plasma
Air shield
200 6
12
20
25
32
50
6210
3415
1920
1430
805
270
1/4
1/2
3/4
1
1 1/4
2
235
130
80
55
32
10
Stainless steel
N2 plasma
N2 shield
200
12
20

220
1140

1/2
3/4

80
50
Air plasma
Air shield
200 12
20
3050
1520
1/2
3/4
120
60

* The thickness that can be severed at approximately 125 mm/min (5 ipm) with reduced cut quality.
Cutting at severance thickness should be infrequent.

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Media

  • MAXPRO200 6 mm (.25 in) mild steel

    Watch a MAXPRO200® with quick-disconnect torch cut 6 mm (.25 in) mild steel

    00:40

  • MAXPRO200 6 mm (.25 in) mild steel-quick disconnect torch

    Watch a MAXPRO200® with quick-disconnect torch cut 6 mm (.25 in) mild steel

    00:28

  • MAXPRO200 12 mm (.5 in) mild steel

    Watch a MAXPRO200® cut 12 mm (.5 in) mild steel

    00:59

  • MAXPRO200 20 mm (.75 in) mild steel

    Watch a MAXPRO200® cut 20 mm (.75 in) mild steel

    01:38

  • MAXPRO200 25 mm (1 in) mild steel

    Watch a MAXPRO200® cut 25 mm (1 in) mild steel

    00:55

  • MAXPRO200 32 mm (1.25 in) mild steel

    Watch a MAXPRO200® cut 32 mm (1.25 in) mild steel

    00:49

  • MAXPRO200 Air,Air handcutting

    Watch a MAXPRO® hand cutting using Air, Air

    01:24

  • MAXPRO200 compilation

    Watch a MAXPRO200® compilation

    02:29

  • MAXPRO200 sample 20 mm (.75 in) mild steel Air-Air

    See a MAXPRO200® 20 mm (.75 in) mild steel Air-Air cut sample

    00:25

  • MAXPRO200 sample 20 mm (.75 in) mild steel O2-Air

    See a MAXPRO200® 20 mm (.75 in) mild steel O2-Air cut sample

    00:26

  • MAXPRO200 samples 12 mm (.5 in) mild steel Air-Air

    See a MAXPRO200® 12 mm (.5 in) mild steel Air-Air cut sample

    00:26

  • MAXPRO200 samples mild steel Air-Air

    See a MAXPRO200® mild steel Air-Air cut sample

    00:26

  • MAXPRO200 samples mild steel O2-Air

    See a MAXPRO200® mild steel O2-Air cut sample

    00:26

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