HyPerformance HPR400XD

The HyPerformance® HPR400XD plasma system has been designed and built for maximum performance and productivity in x-y, bevel and robotic cutting operations. The versatile 400-amp rated system combines fast cutting speeds, rapid process cycling, quick changeovers and high reliability, and delivers the ultimate in HyPerformance mild steel cutting, plus aluminum capability and unmatched stainless steel cut quality.

 

System information

Benefits

Superior cut quality and consistency

  • HyPerformance plasma cuts fine-feature parts with superior quality and consistency
  • HyDefinition® technology aligns and focuses the plasma arc for more powerful precision cutting up to 80 mm (3.2")
  • New HDi™ technology delivers HyDefinition cut quality on thin stainless steel, with extremely sharp top edge quality, shiny surface finish, and superior angularity with reduced angle variation
  • Patented True Hole™ technology (auto gas systems only) produces hole quality that is significantly better than anything previously achievable with plasma

Minimized operating cost

  • LongLife® technology significantly increases consumable life and enables consistent HyDefinition cut quality
  • Faster cut speeds let you produce more parts per hour; higher quality cutting virtually eliminates the cost of secondary operations
  • Patented PowerPierce® technology lets you pierce  thicker than ever before and replace slower-cutting oxyfuel technology

“Do anything” versatility

  • Cuts, bevels, and marks carbon steel, stainless steel, aluminum, and other metals with HyDefinition precision
  • Modular system design allows easy power supply upgrades to increase system capabilities when requirements change

Industry-leading reliability

  • Robust, simple system architecture with 50% fewer parts than most competitive systems
  • Best-in-class manufacturing and extensive testing ensure that every Hypertherm system meets the highest quality standards

Specifications

Mild steel cut capacity Dross free
Production pierce
Maximum cutting capacity
38 mm (1-1/2")
50 mm (2")
80 mm (3.2")
Stainless steel cut capacity Production pierce
Maximum pierce**
Severance
45 mm (1-3/4")
75 mm (3")
80 mm (3.2")
Aluminum cut capacity Production pierce
Severance
45 mm (1-3/4")
80 mm (3.2")
Speed
(Mild steel)
Book specification at highest output current
12 mm (1/2")
4430 mm/m
(170 ipm)
Cut angle ISO 9013 range*
2-4
Weldability   Ready to weld
Process gases
by material
(Plasma/shield)
Mild steel


Stainless steel



Aluminum

02/Air, 02/02
Ar/Air

H35/N2, N2/N2, H35-N2/N2, F5/N2
Ar/Air, Ar//N2

H35/N2, Air/Air, H35-N2/N2
Ar/Air, Ar//N2

Process amps
(Cutting)
Not all processes available
for all materials
30-400

* ISO 9013 is a standard that defines cut quality of thermally cut parts. The lower the range (range 1 is the lowest), the smaller the angle on the cut face. Cut angle in range 4 is better than in range 5.
** Maximum pierce requires usee of an autogas console and controlled motion process. See technical documentation for details.

Buying information

Visit our where to buy page to find a potential partner, or contact Hypertherm directly if you need further assistance.

Resources

Manuals and documents
 

Torches and consumables

HPR400XD Torch

HPRXD torch

Get more from your consumables with a free informational package for owners and operators of HPR or HPRXD systems. You'll learn:

  • The role each consumable plays in your final stack-up
  • How to properly care for each consumable type
  • When to change out your electrode, nozzle, shield, and more
HPR informational package
 

HPR400XD Consumables

Nozzles and electrodes are available in various quantities.
Please contact an authorized Hypertherm distributor to place your consumables order.

Mild steel

Your consumables may not look exactly like the pictures. Learn more about SilverPlus electrode.

Shield cap Shield Nozzle retaining cap Nozzle Swirl Ring Electrode Water tube 400 amp Torch consumable parts

400 amp consumables - mild steel

 

AmperageShield
cap
ShieldNozzle
retaining cap
NozzleSwirl ringElectrodeSilverPlus
electrode
Water tube
30 A 220747 220194 220754 220193 220180 220192 ______ 220340
50 A 220747 220555 220754 220554 220553 220552 ______ 220340
80 A 220747 220189 220756 220188 220179 220187 420566 220340
130 A 220747 220183 220756 220182 220179 220181 220665 220340
200 A 220637 220761 220757 220354 220353 220352 220666 220340
260 A 220637 220764 220760 220439 220436 220435 220668 220340
400 A 220637 220636 220635 220632 220631 220629 420530 220571
80 A bevel 220637 220742 220845 220806 220179 220802 ______ 220700
130 A bevel 220637 220742 220740 220646 220179 220649 ______ 220700
200 A bevel 220637 220658 220845 220659 220353 220662 ______ 220700
260 A bevel 220637 220741 220740 220542 220436 220541 ______ 220571
* 260 A bevel 220637 220897 220896 220898 220436 220899 ______ 220571
400 A bevel 220637 220636 220635 220632 220631 220629 ______ 220571

* Recommended for use if you have excessive slag, or the torch is misfiring, when using standard consumables.

 

Stainless steel

Your consumables may not look exactly like the pictures.

Shield cap Shield Nozzle retaining cap Nozzle Swirl Ring Electrode Water tube 400 amp Torch consumable parts

800 amp - stainless steel - above 4" thick

 

AmperageShield
cap
ShieldNozzle
retaining cap
NozzleSwirl ringElectrodeWater tube
45 A 220747 220202 220755 220201 220180 220308 220340
60 A HDi 220747 220815 220814 220847 220180 220339 220340
80 A 220747 220338 220755 220337 220179 220339 220340
130 A 220747 220198 220755 (H35)
220756 (N2)
220197 220179 220307 220340
200 A 220637 220762 220758 220343 220342 220307 220340
260 A 220637 220763 220758 220406 220405 220307 220340
400 A 220637 220707 220712 220708 220405 220709 220571
130 A bevel 220637 220738 220739 220656 220179 220606 220571
260 A bevel 220637 220738 220739 220607 220405 220606 220571
400 A bevel 220637 220707 220712 220708 220405 220709 220571

 

Aluminum

Your consumables may not look exactly like the pictures.

Shield cap Shield Nozzle retaining cap Nozzle Swirl Ring Electrode Water tube 400 amp Torch consumable parts

400 amp - aluminum consumables - above 4" thick

 

AmperageShield
cap
ShieldNozzle
retaining cap
NozzleSwirl ringElectrodeWater tube
45 A 220747 220202 220756 220201 220180 220308 220340
130 A 220747 220198 220755 (H35)
220756 (Air)
220197 220179 220307 (H35)
220181 (Air)
220340
200 A 220637 220762 220759 220346 220342 220307 220340
260 A 220637 220763 220758 220406 220405 220307 220340
400 A 220637 220707 220712 220708 220405 220709 220571

HPR400XD starter kits

Designed especially for your HPR400XD system, the Hypertherm consumable kit contains all the necessary consumables and accessories you need to get up-and-cutting. Customers can choose either mild or stainless steel/aluminum consumable starter kits.

Kit type (MS) HPR400XD mild steel starter kit 
(400 A and below)
Kit part number 228367
Description Kit contains all the necessary consumables and accessories for mild steel cutting at 400 A and below

 

Kit type (AL/SS) HPR400XD aluminum and stainless steel starter kit 
(400 A and below)
Kit part number 228368
Description Kit contains all the necessary consumables and accessories for aluminum and stainless steel cutting at 400 A and below

Media gallery

  • Compilation of the HyPerformance® XD plasma systems

    Watch a compilation of the HyPerformance® XD (HPRXD) plasma systems.

    04:20

  • HPR400XD 75mm (3 in) stainless

    Watch an HPR400XD® cutting 75 mm (3 in) stainless steel

    00:57

  • HPR400XD 75mm (3 in) stainless slow motion pierce

    Watch an HPR400XD® slow motion pierce 75 mm (3 in) stainless steel

    00:52

  • HPRXD HDi 6mm (.25 in) stainless

    Watch an HPRXD® HDi cutting 6 mm (.25 in) stainless steel

    01:33

  • HPRXD HDi 3mm (10 GA) stainless

    Watch an HPRXD® HDi cutting 3 mm (10 GA) stainless steel

    01:06

  • HPRXD 3mm (10 GA) mild steel

    Watch an HPRXD® cutting 3 mm (10 GA) mild steel

    02:40

  • HPRXD 12mm (.5 in) mild steel

    Watch an HPRXD® cutting 12 mm (.5 in) mild steel

    00:32

  • HPRXD 12mm (.5 in) mild steel under water

    Watch an HPRXD® cutting 12 mm (.5 in) mild steel under water

    01:01

  • HPRXD 20mm (.75 in) stainless

    Watch an HPRXD® cutting 20 mm (.75 in) stainless steel

    02:14

  • HPRXD 20mm (.75 in) mild steel

    Watch an HPRXD® cutting 20 mm (.75 in) mild steel

    02:15

  • HPRXD samples 3 stainless

    See 3 HPRXD stainless steel cut samples

    00:26

  • HPR400XD cut samples
  • HPR400XD cut sample