Powermax85 SYNC plasma cutter
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How-to videos (7)
Operator and instruction manuals (15)
.Cut Charts for Powermax45/65/85/105 SYNC (Multilingual) (Revision 4)
.Mechanized Cutting with Powermax45/65/85/105 SYNC (Revision 5)
.Operator Manual for Powermax65/85/105 SYNC (Revision 4)
Showing 6 of 15 documents
Service manuals (3)
Service Replacement Parts for SmartSYNC Torches (Revision 1)
Showing 3 of 3 documents
Specifications
For full specifications, reference the manual.
Cut and gouge capacities
| Cut capacity | Thickness | Cut speed |
|---|---|---|
| Recommended | 25 mm (1″) | 500 mm/min (20 ipm) |
| 32 mm (1-1/4″) | 250 mm/min (10 ipm) | |
| Severance (hand cutting) | 38 mm (1-1/2″) | 125 mm/min (5 ipm) |
| Pierce* | 20 mm (3/4″) |
*Pierce rating for handheld use or with automatic torch height control
| Gouge capacity | Metal removal rate | Groove profile |
|---|---|---|
| Typical gouge | 8,2 kg (18.2 lbs.) per hour | 3,5 mm D x 6,6 mm W (0.14″ D x 0.26″ W) |
General specifications
Specifications - CSA |
|
|---|---|
|
Input voltages (± 10%) |
200–480 V, 1-PH, 50/60 Hz 200–600 V, 3-PH, 50/60 Hz |
|
Input current @ 12.2 kW |
200/208/240/480 V, 1-PH 70/68/58/29 A 200/208/240/480/600 V, 3-PH 42/40/35/18/17 A |
|
Output current |
25–85 A |
|
Rated output voltage |
143 VDC |
|
Duty cycle @ 40° C (104° F) |
60% @ 85 A, 230–600 V, 3-PH 60% @ 85 A, 480 V, 1-PH 50% @ 85 A, 240 V, 1-PH 50% @ 85 A, 200–208 V, 3-PH 40% @ 85 A, 200–208 V, 1-PH 100% @ 66 A, 230–600 V, 1/3-PH |
|
Open circuit voltage (OCV) |
305 VDC |
|
Weight with 7,6 m (25′) torch |
32 kg (67 lbs.) |
CSA – for use in the Americas and Asia, except China
Specifications - CE/CCC |
|
|---|---|
|
Input voltages (± 10%) |
400 V, 3-PH, 50/60 Hz |
|
Input current @ 12.2 kW |
380/400 V, 3-PH, 20.5/19.5 A |
|
Output current |
25–85 A |
|
Rated output voltage |
143 VDC |
|
Duty cycle @ 40° C (104° F) |
60% @ 85 A, 380–400 V, 3-PH 100% @ 66 A, 380–400 V, 3-PH |
|
Open circuit voltage (OCV) |
270 VDC |
|
Weight with 7,6 m (25′) torch |
23.5 kg (52 lbs.) |
CE – for use in Europe, Australia & New Zealand - RCM, Serbia, UK – UKCA, Ukraine, and other countries where accepted. CCC – for use in China.
|
Dimensions with handles |
483 mm D; 233 mm W; 430 mm H (19″ D; 9.2″ W; 17″ H) |
|---|---|
|
Gas supply |
Cutting: air (clean, dry, oil-free air), nitrogen |
|
Recommended inlet gas flow rate/pressure |
Cutting: 210 I/min @ 5.9 bar (450 scfh, 7.5 scfm @ 85 psi) Gouging: 210 I/min @ 4.8 bar (450 scfh, 7.5 scfm @ 70 psi) |
|
Input power cable length |
3 m (10′) |
|
Power supply type |
Inverter–IGBT |
|
Engine drive requirement |
20 kW or 25 kVa for full 85 A output |
|
Electrical efficiency |
91.9% |
|
Recyclability |
100% |
|
Warranty |
Power supply: 6-year, Torch: 1-year |
Consumables
Please contact an authorized Hypertherm distributor to place your consumables order.
CARTRIDGE-85-Drag-Fine-Hand
CARTRIDGE-85-Mech-standoff-Fine
CARTRIDGE-85-MaxControlRemoval-Mech
Accessories
Hypertherm cartridge reader
The Hypertherm cartridge reader provides a simple process for reviewing data stored in Hypertherm cartridges. Data analysis helps customers understand cartridge utilization and identify operator training opportunities.
Powermax EtherCAT Interface for EDGE Connect
The Powermax® EtherCAT® Interface is an all-in-one adapter that allows a digital connection between the Powermax equipment and the EDGE® Connect CNC. This allows faster equipment setup, an intuitive operator interface, and access to real-time diagnostics information.
Robotic torch clamp kit
The robotic torch clamp kit is designed to simplify integration of Powermax® robotic torches on robots. The clamp fits perfectly with the torch dimensions and securely holds the torch during cutting applications.
Field service bulletins (9)
Cartridge Reader and App | Lecteur de cartouche et application - Powermax65/85/105 SYNC
Heat Shield Kits for T Series, Duramax, Duramax Hyamp Handheld Torches Écran de chaleur des torches manuelles 804230 revision 6
Showing 6 of 9 documents
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Useful links
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Recycling information for Hypertherm customers and recyclers
Learn about Hypertherm's committment to the WEEE Directive in Europe - Elimination, recycling, and reduction of waste is the foundation of a good approach to end-of-life equipment management. Determine the most sustainable path for your system.

