How to install Hypertherm cartridges for Powermax SYNC
The SmartSYNC™ torch for Powermax SYNC™ plasma cutting systems uses a one-piece cartridge for all cutting and gouging applications. This short video will show you how to properly install a Hypertherm cartridge on the SmartSYNC torch. Always remember to use personal protective equipment when using Powermax SYNC.
A cartridge can be installed with or without power to the system.
- If the system is powered OFF, install a new cartridge on the torch by positioning the cartridge over the brass torch body threads.
- Once in position, rotate the cartridge 1/4 turn clockwise until fully seated.
- When you power on the system, it will automatically select the correct process based on the cartridge type.
- You should see the cartridge icon and amperage displayed on the main status screen.
- Once in position, rotate the cartridge 1/4 turn clockwise until fully seated.
- If the system is ON, and you need to change a cartridge, you must first move the torch-lock switch on the SmartSYNC torch to the yellow, or lock, position.
- The status light on the torch will switch from green to yellow, and the power supply will display a 0-50-1 fault code.
- Point the torch away from you and others and pull the trigger to verify the torch will not fire.
- Remove the cartridge from the torch with a 1/4 turn counter-clockwise. Then install a new cartridge with a 1/4 turn clockwise.
- With the new cartridge installed, move the torch-lock switch to the green “ready to fire” position. The power supply fault code on the display will change to 0-50-2.
- Pull the torch trigger. You should see the fault code disappear from the status screen, as well as, the torch status light change from yellow to green.
- The status light on the torch will switch from green to yellow, and the power supply will display a 0-50-1 fault code.
You will hear multiple puffs of air in quick succession come from the torch. This is a warning to tell you that the torch is on and will fire the next time you pull the trigger. The system is now ready for use.
Cartridges are color-coded for easy recognition
- Yellow cartridges are designed for hand cutting which include drag cutting and Finecut™.
- Green cartridges are used for gouging applications.
- Black cartridges are used for flush cutting and other specialty applications.
- Gray cartridges are for mechanized applications.
- If you prefer to hold a manual stand-off when hand-cutting, gray mechanized cartridges are recommended.
You can find more cartridge information on the label located on top of the Powermax system, or in your operator manual.