MAXPRO200 plasma system

The MAXPRO200® LongLife® plasma cutting system is engineered for heavy-duty, high capacity automated and handheld cutting and gouging applications. The easy-to-use system operates with either air, oxygen, or nitrogen plasma gas, and combines fast cutting speeds and quick process changes to maximize productivity. Advanced Hypertherm consumable designs – including LongLife® technology – improve cut consistency and significantly increase consumable life to lower your cost per part.

System information Torches and consumables Where to buy

System information

Benefits

Maximized productivity

  • Fastest cut speeds in its class produce more finished parts per hour
  • Engineered with 100% duty cycle for the most demanding production environments.
  • Automatic settings, tool free leads and optional quick disconnect torches let you quickly transition between cutting, gouging, mechanized and handheld processes
  • Superior cut quality and consistency minimize the need for costly secondary operations

 

Fast cutting speeds = maximum productivity

Easy operation

  • Optimized cutting parameters are automatically set and controlled in one step to deliver consistent results without operator intervention
  • Advanced diagnostics simplify troubleshooting and service
  • Optional serial communications allow full control of the system from the CNC

Low operating cost

  • Patented consumable designs enable best in class cut speeds and robust production piercing using lower amperage levels
  • Advanced consumable technologies including LongLife, CoolFlow™ and TrueFlow™ significantly increase consumable life to reduce cost per part

Industry-leading reliability

  • Robust, simple system architecture with 50% fewer parts than most competitive systems
  • Best-in-class manufacturing and extensive testing ensure that every Hypertherm system meets the highest quality standards

Specifications

Input voltages 200/208 VAC, 3-PH, 50 Hz, 108/104 A
220 VAC, 3-PH, 50 – 60 Hz, 98 A
240 VAC, 3-PH, 60 Hz, 90 A
380 VAC, 3-PH, 50 Hz, 57 A
400 VAC, CE, 3-PH, 50 – 60 Hz, 54 A
415 VAC, CE, 3-PH, 50 Hz, 52 A
440 VAC, 3-PH, 50 – 60 Hz, 49 A
480 VAC, 3-PH, 60 Hz, 45 A
600 VAC, 3-PH, 60 Hz, 36 A
Output voltage 50 – 165 VDC
Maximum output current 200 A
Duty cycle rating 100% @ 33 kW, at 40° C (104° F)
Operating temperature -10° C to 40° C (+14° F to +104° F)
Power factor 0.98 @ 33 kW output
Maximum OCV 360 VDC
Dimensions 102 cm (40.14") H, 69 cm (27.12") W,
105 cm (41.23") L
Weight 335 kg (740 lbs)
Gas supply
  Plasma gas
  Shield gas
  Supply gas pressure
Air, O2, N2
Air, N2
6.2 +/- 0.7 bar (90 +/- 10 psig)

Operating data

  • Virtually dross-free cutting capacity - mild steel 20 mm (3/4")
  • Production pierce capacity - mild steel 32 mm (1 1/4")
  • Severance* - mild steel 75 mm (3")
  • Bevel - 200 amp consumables support 45° bevel capability
Material Current
(amps)		 Thickness
(mm)		 Approx.
cutting speed
(mm/min)		 Thickness
(inches)		 Approx.
cutting speed
(ipm)
Mild steel

Air plasma

Air shield


50


1

3


8050

3760


20 ga

0.135


340

110

Air plasma

Air shield

130

6

12

3865

2045

1/4

1/2

150

75

Air plasma

Air shield

200

6

12

20

25

32

50

4885

2794

1415

940

630

215

1/4

1/2

3/4

1

1 1/4

2

190

110

60

35

25

8

O2 plasma

Air shield

50

1

3

6775

3650

20 ga

0.135

270

130

O2 plasma

Air shield

130

6

12

3925

2200

1/4

1/2

150

80

O2 plasma

Air shield

200

6

12

20

25

32

50

6210

3415

1920

1430

805

270

1/4

1/2

3/4

1

1 1/4

2

235

130

80

55

32

10
Stainless steel

N2 plasma

N2 shield


200


12

20


2260

1140


1/2

3/4


80

50

Air plasma

Air shield

200

12

20

3050

1520

1/2

3/4

120

60
Aluminum

N2 plasma

N2 shield


200


12

20


3370

1630


1/2

3/4


125

70

Air plasma

Air shield

200

12

20

3370

1625

1/2

3/4

125

70

*The thickness that can be severed at approximately 125 mm/min (5 ipm) with reduced cut quality. Cutting at severance thickness should be infrequent.

Case studies

(1) Case Studies

Keeping the Coast Guard on course
Case studies, Customer story, HyPerformance HPR260XD, MAXPRO200 plasma system, ProNest CAD/CAM nesting software, Shipbuilding

Posted on 07/27/2017

Resources

Manuals and documents

MAXPRO200 system brochure

Last updated  08/23/2018
Products > Brochure/Guide

PDF (2.28MB)

Download

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Maintenance

MAXPRO200 Preventive Maintenance Program

Last updated  08/31/2015
Manuals/Service Information > Instruction Manual (IM)

PDF (5.07MB)

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Buying information

Visit our where to buy page to find a potential partner, or contact Hypertherm directly if you need further assistance.

Media gallery

  • MAXPRO200 6 mm (.25 in) mild steel

    Watch a MAXPRO200® with quick-disconnect torch cut 6 mm (.25 in) mild steel

    00:40

  • MAXPRO200 6 mm (.25 in) mild steel-quick disconnect torch

    Watch a MAXPRO200® with quick-disconnect torch cut 6 mm (.25 in) mild steel

    00:28

  • MAXPRO200 12 mm (.5 in) mild steel

    Watch a MAXPRO200® cut 12 mm (.5 in) mild steel

    00:59

  • MAXPRO200 20 mm (.75 in) mild steel

    Watch a MAXPRO200® cut 20 mm (.75 in) mild steel

    01:38

  • MAXPRO200 25 mm (1 in) mild steel

    Watch a MAXPRO200® cut 25 mm (1 in) mild steel

    00:55

  • MAXPRO200 32 mm (1.25 in) mild steel

    Watch a MAXPRO200® cut 32 mm (1.25 in) mild steel

    00:49

  • MAXPRO200 Air,Air handcutting

    Watch a MAXPRO® hand cutting using Air, Air

    01:24

  • MAXPRO200 compilation

    Watch a MAXPRO200® compilation

    02:29

  • MAXPRO200 sample 20 mm (.75 in) mild steel Air-Air

    See a MAXPRO200® 20 mm (.75 in) mild steel Air-Air cut sample

    00:25

  • MAXPRO200 sample 20 mm (.75 in) mild steel O2-Air

    See a MAXPRO200® 20 mm (.75 in) mild steel O2-Air cut sample

    00:26

  • MAXPRO200 samples 12 mm (.5 in) mild steel Air-Air

    See a MAXPRO200® 12 mm (.5 in) mild steel Air-Air cut sample

    00:26

  • MAXPRO200 samples mild steel Air-Air

    See a MAXPRO200® mild steel Air-Air cut sample

    00:26

  • MAXPRO200 samples mild steel O2-Air

    See a MAXPRO200® mild steel O2-Air cut sample

    00:26

Related Products

Machine torch consumables

Air – Mild steel / Stainless steel / Aluminum

Your consumables may not look exactly like the pictures.

Shield Shield cap Nozzle Swirl ring Electrode Water tube Torch consumable parts

200 amp - Air consumables - Mild steel / Stainless steel / Aluminum

Amperage Shield Shield cap Nozzle Swirl ring Electrode Water tube
50 A 220532 220936 220890 220529 220528 220521
    220935 without tab        
130 A 220536 220936 220892 220488 220487 220521
    220935 without tab        
200 A 420045 220936 420044 220488 220937 220521
    220935 without tab        

 

O2 – Mild steel

Your consumables may not look exactly like the pictures.

Shield Shield cap Nozzle Swirl ring Electrode Water tube Torch consumable parts

200 amp - O2 consumables - Mild steel

Amperage Shield Shield cap Nozzle Swirl ring Electrode Water tube
50 A 220532 220936 220891 220529 220528 220521
    220935 without tab        
130 A 220491 220936 220893 220488 220487 220521
    220935 without tab        
200 A 220832 220936 220831 220834 220937 220521
    220935 without tab        

 

N2 – Stainless steel / Aluminum

Your consumables may not look exactly like the pictures.

Shield Shield cap Nozzle Swirl ring Electrode Water tube Torch consumable parts

200 amp - N2 consumables - Stainless steel / Aluminum

Amperage Shield Shield cap Nozzle Swirl ring Electrode Water tube
130 A 220536 220936 220892 220529 020415 220521
    220935 without tab        
200 A 420045 220936 420044 220529 020415 220521
    220935 without tab        

 

MAXPRO200 hand torch consumables

Air – Mild steel / Stainless steel / Aluminum

Your consumables may not look exactly like the pictures.

Shield Shield cap Nozzle Swirl ring Electrode Water tube Torch consumable parts

200 amp - Air consumables - Mild steel / Stainless steel / Aluminum

Amperage Shield Shield cap Nozzle Swirl ring Electrode Water tube
50 A 420063 220935 220890 220529 220528 220521
130 A 420061 220935 220892 220488 220487 220521
200 A 420058 220935 420044 220488 220937 220521
200 A gouging 420067 220935 420066 220488 220937 220521

O2 – Mild steel

Your consumables may not look exactly like the pictures.

Shield Shield cap Nozzle Swirl ring Electrode Water tube Torch consumable parts

200 amp - O2 consumables - Mild steel

Amperage Shield Shield cap Nozzle Swirl ring Electrode Water tube
50 A 420063 220935 220891 220529 220528 220521
130 A 420062 220935 220893 220488 220487 220521
200 A 420059 220935 220831 220834 220937 220521

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