MAXPRO200 plasma system
About
The MAXPRO200® LongLife® plasma cutting system is engineered for heavy-duty, high capacity automated and handheld cutting and gouging applications. The easy-to-use system operates with either air or oxygen plasma gas, and combines fast cutting speeds and quick process changes to maximize productivity. Advanced Hypertherm consumable designs – including LongLife® technology –improve cut consistency and significantly increase consumable life to lower your cost per part.
| Type | Plasma systems |
| Product line | LongLife |
| Applications |
Maximized productivity
- Fastest cut speeds in its class produce more finished parts per hour
- Engineered with 100% duty cycle for the most demanding production environments.
- Automatic settings, tool free leads and optional quick disconnect torches let you quickly transition between cutting, gouging, mechanized and handheld processes
- Superior cut quality and consistency minimize the need for costly secondary operations
Fast cutting speeds = maximum productivity
Easy operation
- Optimized cutting parameters are automatically set and controlled in one step to deliver consistent results without operator intervention
- Advanced diagnostics simplify troubleshooting and service
- Optional serial communications allow full control of the system from the CNC
Low operating cost
- Patented consumable designs enable best in class cut speeds and robust production piercing using lower amperage levels
- Advanced consumable technologies including LongLife, CoolFlow™ and TrueFlow™ significantly increase consumable life to reduce cost per part
Longer consumable life = more cost effective
12 mm (1/2") mild steel
200 A Air/Air, 30 m (100') leads
Industry-leading reliability
- Robust, simple system architecture with 50% fewer parts than most competitive systems
- Best-in-class manufacturing and extensive testing ensure that every Hypertherm system meets the highest quality standards
| Input voltages | 200/208 VAC, 3-PH, 50 Hz, 108/104 A 220 VAC, 3-PH, 50 – 60 Hz, 98 A 240 VAC, 3-PH, 60 Hz, 90 A 380 VAC, 3-PH, 50 Hz, 57 A 400 VAC, CE, 3-PH, 50 – 60 Hz, 54 A 415 VAC, CE, 3-PH, 50 Hz, 52 A 440 VAC, 3-PH, 50 – 60 Hz, 49 A 480 VAC, 3-PH, 60 Hz, 45 A 600 VAC, 3-PH, 60 Hz, 36 A |
|---|---|
| Output voltage | 50 – 165 VDC |
| Maximum output current | 200 A |
| Duty cycle rating | 100% @ 33 kW, at 40° C (104° F) |
| Operating temperature | -10° C to 40° C (+14° F to +104° F) |
| Power factor | 0.98 @ 33 kW output |
| Maximum OCV | 360 VDC |
| Dimensions | 102 cm (40.14") H, 69 cm (27.12") W, 105 cm (41.23") L |
| Weight | 335 kg (740 lbs) |
| Gas supply Plasma gas Shield gas Supply gas pressure |
Air, O2, N2 Air, N2 6.2 +/- 0.7 bar (90 +/- 10 psig) |
- Virtually dross-free cutting capacity - mild steel 20 mm (3/4")
- Production pierce capacity - mild steel 32 mm (1 1/4")
- Severance * - mild steel 75 mm (3")
- Bevel - 200 amp consumables support 45 bevel capability
| Material | Current (amps) | Thickness (mm) | Approx. cutting speed (mm/min) | Thickness (inches) | Approx. cutting speed (ipm) |
|---|---|---|---|---|---|
| Mild steel Air plasma Air shield |
50 | 1 3 |
8050 3760 |
20 ga 0.135 |
340 110 |
| Air plasma Air shield |
130 | 6 12 |
3865 2045 |
1/4 1/2 |
150 75 |
| Air plasma Air shield |
200 | 6 12 20 25 32 50 |
4885 2794 1415 940 630 215 |
1/4 1/2 3/4 1 1 1/4 2 |
190 110 60 35 25 8 |
| O2 plasma Air shield |
50 | 1 3 |
6775 3650 |
20 ga 0.135 |
270 130 |
| O2 plasma Air shield |
130 | 6 12 |
3925 2200 |
1/4 1/2 |
150 80 |
| O2 plasma Air shield |
200 | 6 12 20 25 32 50 |
6210 3415 1920 1430 805 270 |
1/4 1/2 3/4 1 1 1/4 2 |
235 130 80 55 32 10 |
| Stainless steel N2 plasma N2 shield |
200 | 12 20 |
220 1140 |
1/2 3/4 |
80 50 |
| Air plasma Air shield |
200 | 12 20 |
3050 1520 |
1/2 3/4 |
120 60 |
* The thickness that can be severed at approximately 125 mm/min (5 ipm) with reduced cut quality.
Cutting at severance thickness should be infrequent.
(1) Case Studies
Manuals & documents
Visit our where to buy page to find a potential partner, or contact Hypertherm directly if you need further assistance.
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Related Products
Machine torch consumables
Air – Mild steel / Stainless steel / Aluminum
Your consumables may not look exactly like the pictures.
Shield Shield cap Nozzle Swirl ring Electrode Water tube 
200 amp - Air consumables - Mild steel / Stainless steel / Aluminum
| Amperage | Shield | Shield cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|
| 50 A | 220532 | 220936 | 220890 | 220529 | 220528 | 220521 |
| 220935 without tab | ||||||
| 130 A | 220536 | 220936 | 220892 | 220488 | 220487 | 220521 |
| 220935 without tab | ||||||
| 200 A | 420045 | 220936 | 420044 | 220488 | 220937 | 220521 |
| 220935 without tab |
O2 – Mild steel
Your consumables may not look exactly like the pictures.
200 amp - O2 consumables - Mild steel
| Amperage | Shield | Shield cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|
| 50 A | 220532 | 220936 | 220891 | 220529 | 220528 | 220521 |
| 220935 without tab | ||||||
| 130 A | 220491 | 220936 | 220893 | 220488 | 220487 | 220521 |
| 220935 without tab | ||||||
| 200 A | 220832 | 220936 | 220831 | 220834 | 220937 | 220521 |
| 220935 without tab |
N2 – Stainless steel / Aluminum
Your consumables may not look exactly like the pictures.
200 amp - N2 consumables - Stainless steel / Aluminum
| Amperage | Shield | Shield cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|
| 130 A | 220536 | 220936 | 220892 | 220529 | 020415 | 220521 |
| 220935 without tab | ||||||
| 200 A | 420045 | 220936 | 420044 | 220529 | 020415 | 220521 |
| 220935 without tab |
MAXPRO200 hand torch consumables
Air – Mild steel / Stainless steel / Aluminum
Your consumables may not look exactly like the pictures.
200 amp - Air consumables - Mild steel / Stainless steel / Aluminum
| Amperage | Shield | Shield cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|
| 50 A | 420063 | 220935 | 220890 | 220529 | 220528 | 220521 |
| 130 A | 420061 | 220935 | 220892 | 220488 | 220487 | 220521 |
| 200 A | 420058 | 220935 | 420044 | 220488 | 220937 | 220521 |
| 200 A gouging | 420067 | 220935 | 420066 | 220488 | 220937 | 220521 |
O2 – Mild steel
Your consumables may not look exactly like the pictures.
200 amp - O2 consumables - Mild steel
| Amperage | Shield | Shield cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|
| 50 A | 420063 | 220935 | 220891 | 220529 | 220528 | 220521 |
| 130 A | 420062 | 220935 | 220893 | 220488 | 220487 | 220521 |
| 200 A | 420059 | 220935 | 220831 | 220834 | 220937 | 220521 |
MAX200 preventive maintenance kits
Preventive maintenance kits include all necessary parts for your MAX200 system.
Read more
MAXPRO200 preventive maintenance kits
Preventive maintenance kits include all necessary parts for your MAXPRO200 system.
Read moreLatest News About MAXPRO200 plasma system
Hypertherm organizes several plasma metal cutting seminars in South Africa in July
Posted on 05/21/2015
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