MAXPRO200 plasma system
The MAXPRO200® LongLife® plasma cutting system is engineered for heavy-duty, high capacity automated and handheld cutting and gouging applications. The easy-to-use system operates with either air or oxygen plasma gas, and combines fast cutting speeds and quick process changes to maximize productivity. Advanced Hypertherm consumable designs – including LongLife® technology –improve cut consistency and significantly increase consumable life to lower your cost per part.
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System information
Benefits
Maximized productivity
- Fastest cut speeds in its class produce more finished parts per hour
- Engineered with 100% duty cycle for the most demanding production environments.
- Automatic settings, tool free leads and optional quick disconnect torches let you quickly transition between cutting, gouging, mechanized and handheld processes
- Superior cut quality and consistency minimize the need for costly secondary operations
Fast cutting speeds = maximum productivity
Easy operation
- Optimized cutting parameters are automatically set and controlled in one step to deliver consistent results without operator intervention
- Advanced diagnostics simplify troubleshooting and service
- Optional serial communications allow full control of the system from the CNC
Low operating cost
- Patented consumable designs enable best in class cut speeds and robust production piercing using lower amperage levels
- Advanced consumable technologies including LongLife, CoolFlow™ and TrueFlow™ significantly increase consumable life to reduce cost per part
Longer consumable life = more cost effective
12 mm (1/2") mild steel
200 A Air/Air, 30 m (100') leads
Industry-leading reliability
- Robust, simple system architecture with 50% fewer parts than most competitive systems
- Best-in-class manufacturing and extensive testing ensure that every Hypertherm system meets the highest quality standards
Specifications
| Input voltages | 200/208 VAC, 3-PH, 50 Hz, 108/104 A 220 VAC, 3-PH, 50 – 60 Hz, 98 A 240 VAC, 3-PH, 60 Hz, 90 A 380 VAC, 3-PH, 50 Hz, 57 A 400 VAC, CE, 3-PH, 50 – 60 Hz, 54 A 415 VAC, CE, 3-PH, 50 Hz, 52 A 440 VAC, 3-PH, 50 – 60 Hz, 49 A 480 VAC, 3-PH, 60 Hz, 45 A 600 VAC, 3-PH, 60 Hz, 36 A |
|---|---|
| Output voltage | 50 – 165 VDC |
| Maximum output current | 200 A |
| Duty cycle rating | 100% @ 33 kW, at 40° C (104° F) |
| Operating temperature | -10° C to 40° C (+14° F to +104° F) |
| Power factor | 0.98 @ 33 kW output |
| Maximum OCV | 360 VDC |
| Dimensions | 102 cm (40.14") H, 69 cm (27.12") W, 105 cm (41.23") L |
| Weight | 335 kg (740 lbs) |
| Gas supply Plasma gas Shield gas Supply gas pressure |
Air, O2, N2 Air, N2 6.2 +/- 0.7 bar (90 +/- 10 psig) |
Operating data
- Virtually dross-free cutting capacity - mild steel 20 mm (3/4")
- Production pierce capacity - mild steel 32 mm (1 1/4")
- Severance * - mild steel 75 mm (3")
- Bevel - 200 amp consumables support 45 bevel capability
| Material | Current (amps) |
Thickness (mm) |
Approx. cutting speed (mm/min) |
Thickness (inches) |
Approx. cutting speed (ipm) |
|---|---|---|---|---|---|
| Mild steel Air plasma Air shield |
50 | 1 3 |
8050 3760 |
20 ga 0.135 |
340 110 |
| Air plasma Air shield |
130 | 6 12 |
3865 2045 |
1/4 1/2 |
150 75 |
| Air plasma Air shield |
200 | 6 12 20 25 32 50 |
4885 2794 1415 940 630 215 |
1/4 1/2 3/4 1 1 1/4 2 |
190 110 60 35 25 8 |
| O2 plasma Air shield |
50 | 1 3 |
6775 3650 |
20 ga 0.135 |
270 130 |
| O2 plasma Air shield |
130 | 6 12 |
3925 2200 |
1/4 1/2 |
150 80 |
| O2 plasma Air shield |
200 | 6 12 20 25 32 50 |
6210 3415 1920 1430 805 270 |
1/4 1/2 3/4 1 1 1/4 2 |
235 130 80 55 32 10 |
| Stainless steel N2 plasma N2 shield |
200 | 12 20 |
2260 1140 |
1/2 3/4 |
80 50 |
| Air plasma Air shield |
200 | 12 20 |
3050 1520 |
1/2 3/4 |
120 60 |
* The thickness that can be severed at approximately 125 mm/min (5 ipm) with reduced cut quality.
Cutting at severance thickness should be infrequent.
Case studies
(1) Case Studies
Resources
Manuals & documents
Maintenance
MAXPRO200 Preventive Maintenance Program
PDF (5.07MB)
Buying information
Visit our where to buy page to find a potential partner, or contact Hypertherm directly if you need further assistance.
Media gallery
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Your consumables may not look exactly like the pictures.
Shield Shield cap Nozzle Swirl ring Electrode Water tube 
200 amp - Air consumables - Mild steel / Stainless steel / Aluminum
| Amperage | Shield | Shield cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|
| 50 A | 220532 | 220936 | 220890 | 220529 | 220528 | 220521 |
| 220935 without tab | ||||||
| 130 A | 220536 | 220936 | 220892 | 220488 | 220487 | 220521 |
| 220935 without tab | ||||||
| 200 A | 420045 | 220936 | 420044 | 220488 | 220937 | 220521 |
| 220935 without tab |
O2 – Mild steel
Your consumables may not look exactly like the pictures.
200 amp - O2 consumables - Mild steel
| Amperage | Shield | Shield cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|
| 50 A | 220532 | 220936 | 220891 | 220529 | 220528 | 220521 |
| 220935 without tab | ||||||
| 130 A | 220491 | 220936 | 220893 | 220488 | 220487 | 220521 |
| 220935 without tab | ||||||
| 200 A | 220832 | 220936 | 220831 | 220834 | 220937 | 220521 |
| 220935 without tab |
N2 – Stainless steel / Aluminum
Your consumables may not look exactly like the pictures.
200 amp - N2 consumables - Stainless steel / Aluminum
| Amperage | Shield | Shield cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|
| 130 A | 220536 | 220936 | 220892 | 220529 | 020415 | 220521 |
| 220935 without tab | ||||||
| 200 A | 420045 | 220936 | 420044 | 220529 | 020415 | 220521 |
| 220935 without tab |
MAXPRO200 hand torch consumables
Air – Mild steel / Stainless steel / Aluminum
Your consumables may not look exactly like the pictures.
200 amp - Air consumables - Mild steel / Stainless steel / Aluminum
| Amperage | Shield | Shield cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|
| 50 A | 420063 | 220935 | 220890 | 220529 | 220528 | 220521 |
| 130 A | 420061 | 220935 | 220892 | 220488 | 220487 | 220521 |
| 200 A | 420058 | 220935 | 420044 | 220488 | 220937 | 220521 |
| 200 A gouging | 420067 | 220935 | 420066 | 220488 | 220937 | 220521 |
O2 – Mild steel
Your consumables may not look exactly like the pictures.
200 amp - O2 consumables - Mild steel
| Amperage | Shield | Shield cap | Nozzle | Swirl ring | Electrode | Water tube |
|---|---|---|---|---|---|---|
| 50 A | 420063 | 220935 | 220891 | 220529 | 220528 | 220521 |
| 130 A | 420062 | 220935 | 220893 | 220488 | 220487 | 220521 |
| 200 A | 420059 | 220935 | 220831 | 220834 | 220937 | 220521 |