MAXPRO200 plasma system

The MAXPRO200® LongLife® plasma cutting system is engineered for heavy-duty, high capacity automated and handheld cutting and gouging applications. The easy-to-use system operates with either air, oxygen, or nitrogen plasma gas, and combines fast cutting speeds and quick process changes to maximize productivity. Advanced Hypertherm consumable designs – including LongLife® technology – improve cut consistency and significantly increase consumable life to lower your cost per part.

 
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System information

Benefits

Maximized productivity

  • Fastest cut speeds in its class produce more finished parts per hour
  • Engineered with 100% duty cycle for the most demanding production environments.
  • Automatic settings, tool free leads and optional quick disconnect torches let you quickly transition between cutting, gouging, mechanized and handheld processes
  • Superior cut quality and consistency minimize the need for costly secondary operations

 

Fast cutting speeds = maximum productivity

Easy operation

  • Optimized cutting parameters are automatically set and controlled in one step to deliver consistent results without operator intervention
  • Advanced diagnostics simplify troubleshooting and service
  • Optional serial communications allow full control of the system from the CNC

Low operating cost

  • Patented consumable designs enable best in class cut speeds and robust production piercing using lower amperage levels
  • Advanced consumable technologies including LongLife, CoolFlow™ and TrueFlow™ significantly increase consumable life to reduce cost per part

Industry-leading reliability

  • Robust, simple system architecture with 50% fewer parts than most competitive systems
  • Best-in-class manufacturing and extensive testing ensure that every Hypertherm system meets the highest quality standards

Specifications

Input voltages 200/208 VAC, 3-PH, 50 Hz, 108/104 A
220 VAC, 3-PH, 50 – 60 Hz, 98 A
240 VAC, 3-PH, 60 Hz, 90 A
380 VAC, 3-PH, 50 Hz, 57 A
400 VAC, CE, 3-PH, 50 – 60 Hz, 54 A
415 VAC, CE, 3-PH, 50 Hz, 52 A
440 VAC, 3-PH, 50 – 60 Hz, 49 A
480 VAC, 3-PH, 60 Hz, 45 A
600 VAC, 3-PH, 60 Hz, 36 A
Output voltage 50 – 165 VDC
Maximum output current 200 A
Duty cycle rating 100% @ 33 kW, at 40° C (104° F)
Operating temperature -10° C to 40° C (+14° F to +104° F)
Power factor 0.98 @ 33 kW output
Maximum OCV 360 VDC
Dimensions 102 cm (40.14") H, 69 cm (27.12") W,
105 cm (41.23") L
Weight 335 kg (740 lbs)
Gas supply
  Plasma gas
  Shield gas
  Supply gas pressure
Air, O2, N2
Air, N2
6.2 +/- 0.7 bar (90 +/- 10 psig)

Operating data

  • Virtually dross-free cutting capacity - mild steel 20 mm (3/4")
  • Production pierce capacity - mild steel 32 mm (1 1/4")
  • Severance* - mild steel 75 mm (3")
  • Bevel - 200 amp consumables support 45° bevel capability
Material Current
(amps)		 Thickness
(mm)		 Approx.
cutting speed
(mm/min)		 Thickness
(inches)		 Approx.
cutting speed
(ipm)
Mild steel

Air plasma

Air shield


50


1

3


8050

3760


20 ga

0.135


340

110

Air plasma

Air shield

130

6

12

3865

2045

1/4

1/2

150

75

Air plasma

Air shield

200

6

12

20

25

32

50

4885

2794

1415

940

630

215

1/4

1/2

3/4

1

1 1/4

2

190

110

60

35

25

8

O2 plasma

Air shield

50

1

3

6775

3650

20 ga

0.135

270

130

O2 plasma

Air shield

130

6

12

3925

2200

1/4

1/2

150

80

O2 plasma

Air shield

200

6

12

20

25

32

50

6210

3415

1920

1430

805

270

1/4

1/2

3/4

1

1 1/4

2

235

130

80

55

32

10
Stainless steel

N2 plasma

N2 shield


200


12

20


2260

1140


1/2

3/4


80

50

Air plasma

Air shield

200

12

20

3050

1520

1/2

3/4

120

60
Aluminum

N2 plasma

N2 shield


200


12

20


3370

1630


1/2

3/4


125

70

Air plasma

Air shield

200

12

20

3370

1625

1/2

3/4

125

70

*The thickness that can be severed at approximately 125 mm/min (5 ipm) with reduced cut quality. Cutting at severance thickness should be infrequent.

Buying information

Visit our where to buy page to find a potential partner, or contact Hypertherm directly if you need further assistance.

Resources

Manuals and documents

MAXPRO200 Instruction Manual (Revision 5)

Last updated  02/11/2019
Manuals/Service Information > Instruction Manual (IM)

PDF (13.63MB)

Download

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Maintenance

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Torches and consumables

Machine torch consumables

Air – Mild steel / Stainless steel / Aluminum

Your consumables may not look exactly like the pictures.

Shield Shield cap Nozzle Swirl ring Electrode Water tube

Torch consumable parts

 200 amp - Air consumables - Mild steel / Stainless steel / Aluminum

 

Amperage Shield Shield cap Nozzle Swirl ring Electrode Water tube
50 A 220532 220936 220890 220529 220528 220521
    220935 without tab        
130 A 220536 220936 220892 220488 220487 220521
    220935 without tab        
200 A 420045 220936 420044 220488 220937 220521
    220935 without tab        

 

O2 – Mild steel

Your consumables may not look exactly like the pictures.

Shield Shield cap Nozzle Swirl ring Electrode Water tubeTorch consumable parts

200 amp - O2 consumables - Mild steel

 

Amperage Shield Shield cap Nozzle Swirl ring Electrode Water tube
50 A 220532 220936 220891 220529 220528 220521
    220935 without tab        
130 A 220491 220936 220893 220488 220487 220521
    220935 without tab        
200 A 220832 220936 220831 220834 220937 220521
    220935 without tab        

 

N2 – Stainless steel / Aluminum

Your consumables may not look exactly like the pictures.

Shield Shield cap Nozzle Swirl ring Electrode Water tubeTorch consumable parts

200 amp - N2 consumables - Stainless steel / Aluminum

 

Amperage Shield Shield cap Nozzle Swirl ring Electrode Water tube
130 A 220536 220936 220892 220529 020415 220521
    220935 without tab        
200 A 420045 220936 420044 220529 020415 220521
    220935 without tab        

 

MAXPRO200 hand torch consumables

Air – Mild steel / Stainless steel / Aluminum

Your consumables may not look exactly like the pictures.

Shield Shield cap Nozzle Swirl ring Electrode Water tube Torch consumable parts

200 amp - Air consumables - Mild steel / Stainless steel / Aluminum

 

Amperage Shield Shield cap Nozzle Swirl ring Electrode Water tube
50 A 420063 220935 220890 220529 220528 220521
130 A 420061 220935 220892 220488 220487 220521
200 A 420058 220935 420044 220488 220937 220521
200 A gouging 420067 220935 420066 220488 220937 220521

O2 – Mild steel

Your consumables may not look exactly like the pictures.

Shield Shield cap Nozzle Swirl ring Electrode Water tubeTorch consumable parts

200 amp - O2 consumables - Mild steel

 

Amperage Shield Shield cap Nozzle Swirl ring Electrode Water tube
50 A 420063 220935 220891 220529 220528 220521
130 A 420062 220935 220893 220488 220487 220521
200 A 420059 220935 220831 220834 220937 220521

Media gallery

  • MAXPRO200 6 mm (.25 in) mild steel

    Watch a MAXPRO200® with quick-disconnect torch cut 6 mm (.25 in) mild steel

    00:40

  • MAXPRO200 6 mm (.25 in) mild steel-quick disconnect torch

    Watch a MAXPRO200® with quick-disconnect torch cut 6 mm (.25 in) mild steel

    00:28

  • MAXPRO200 12 mm (.5 in) mild steel

    Watch a MAXPRO200® cut 12 mm (.5 in) mild steel

    00:59

  • MAXPRO200 20 mm (.75 in) mild steel

    Watch a MAXPRO200® cut 20 mm (.75 in) mild steel

    01:38

  • MAXPRO200 25 mm (1 in) mild steel

    Watch a MAXPRO200® cut 25 mm (1 in) mild steel

    00:55

  • MAXPRO200 32 mm (1.25 in) mild steel

    Watch a MAXPRO200® cut 32 mm (1.25 in) mild steel

    00:49

  • MAXPRO200 Air,Air handcutting

    Watch a MAXPRO® hand cutting using Air, Air

    01:24

  • MAXPRO200 compilation

    Watch a MAXPRO200® compilation

    02:29

  • MAXPRO200 sample 20 mm (.75 in) mild steel Air-Air

    See a MAXPRO200® 20 mm (.75 in) mild steel Air-Air cut sample

    00:25

  • MAXPRO200 sample 20 mm (.75 in) mild steel O2-Air

    See a MAXPRO200® 20 mm (.75 in) mild steel O2-Air cut sample

    00:26

  • MAXPRO200 samples 12 mm (.5 in) mild steel Air-Air

    See a MAXPRO200® 12 mm (.5 in) mild steel Air-Air cut sample

    00:26

  • MAXPRO200 samples mild steel Air-Air

    See a MAXPRO200® mild steel Air-Air cut sample

    00:26

  • MAXPRO200 samples mild steel O2-Air

    See a MAXPRO200® mild steel O2-Air cut sample

    00:26

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