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Revolutionize post-casting operations in rheocasting

Plasma cutting plays a critical role in rheocasting, a semi-solid metal casting process widely used in the automotive industry to produce lightweight, high-integrity aluminum components.

Plasma systems can cut through thick gates — up to 30 mm

While rheocasting delivers near-net-shape parts, post-casting operations require precise trimming and finishing. Unlike traditional trim presses, plasma systems can cut through thick gates—up to 30 mm—making them ideal for the robust geometries typical of rheocast parts. This improves precision trimming, reduces manual labor, and enhances safety.

Cut cycle times by up to 50%

Plasma’s flexibility enables you to fine-tune your process to lower costs while meeting cycle-time targets. Automated and robotic plasma solutions can cut cycle times by up to 50%, deliver consistent cut quality, handle complex shapes, and streamline production.

Download the brochure

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Plasma cutting is ideal for rheocasting

Plasma cutting offers a range of benefits that make it ideal for modern automotive manufacturing:

  • Fast, clean degating and trimming of cast parts

  • Improved cut precision and consistency

  • Reduced manual labor and injury risk

  • Efficient handling of complex geometries

  • Faster cycle times and reduced post-processing

  • Seamless integration with robotic systems

  • Enhanced throughput and repeatability

  • Better ergonomics and workplace safety

Let’s discuss your rheocasting needs

Our follow-up process:

Your single point of contact will reach out to understand your project and challenges, and will organize a follow-up, including direct access to our engineering team dedicated to cast trimming applications.

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