Mechanized beveling
Beveled edges are normally cut using a specialized bevel torch or cutting head mounted on a CNC cutting table, pipe and tube cutter, or beam processing machine.
Historically, bevel cutting required considerable trial and error because of the difficulty in maintaining consistent results. However, embedded process technology such as Hypertherm’s True Bevel™ significantly improves the speed, repeatability, and accuracy of bevel cutting. Plasma’s high cut quality results in consistent, perfect geometries and dross-free cuts, resulting in weld-ready bevels with little or no need for secondary grinding.
Hypertherm’s ProNest® software allows you to create beveled parts or automatically import from CAD. And it is the only software with full support for True Bevel technology. Adopting automated bevel cutting supports increased productivity demands and addresses increasing labor costs and a shortage of experienced operators. It also improves accuracy and repeatability for increased throughput.
About True Bevel
As part of Hypertherm's SureCut™ technology, True Bevel technology for HPRXD® and XPR® plasma systems is a performance application for mild steel. Factory tested and easily implemented, it takes the guesswork out of the plasma bevel-cutting process. With True Bevel, setups for new jobs are quick and results are accurate and consistent.
With True Bevel |
Without True Bevel |
- 1 iteration
- Using True Bevel
- Acceptable part and ready to start production
|
- 3 iterations
- Existing method which took more than 1 hour to complete
- Not acceptable, at least 1 further iteration will be required
|
Robotic beveling
Applying bevel with a robot, is the most flexible method. It enables the possibility to consolidate multiple operations, such as handling, cutting, marking, grinding, welding, and complete the part in one cell. When combined with off-line programming that has embedded technology expertise, this enables high mix/low volume capability and with minimal labor requirements.
When compared to robotic oxyfuel beveling, robotic plasma beveling is over 3 times more efficient, with a comprehensive cost 3 to 4 times lower. Robotic plasma beveling alleviates common beveling problems that make automated welding impossible—parts are distorted out of tolerances by heat, slow operations, and potentially hazardous conditions.
If you want beveling results with superior quality and faster lead times —critical in today’s competitive market—talk to us!