Operator and instruction manuals (4)

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Service manuals (2)

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Specifications

For full specifications, reference the manual.

Input voltages CSA 200 – 480 V, 1-PH, 50/60 Hz
200 – 600 V, 3-PH, 50/60 Hz
CE 380/400 V, 3-PH, 50/60 Hz
Input Current @12.2 kW CSA 200/208/240/480 V, 1-PH, 70/68/58/29 A
200/208/240/480/600 V, 3-PH, 42/40/35/18/17 A
CE 380/400 V, 3-PH, 20.5/19.5 A
Output current 25 - 85 A
Rated output voltage 143 VDC
Duty cycle @ 40°C (104°F) CSA 60% @ 85 A, 230 – 600 V, 3-PH
60% @ 85 A, 480 V, 1-PH
50% @ 85 A, 240 V, 1-PH
50% @ 85 A, 200 – 208 V, 3-PH
40% @ 85 A, 200 – 208 V, 1-PH
100% @ 66 A, 230 – 600 V, 1/3-PH
CE 60% @ 85 A, 380/400 V, 3-PH
100% @ 66 A, 380/400 V, 3-PH
Open circuit voltage (OCV) CSA 305 VDC
CE 270 VDC
Dimensions with handles 500 mm (19.7") D; 234 mm (9.2") W; 455 mm (17.9") H
Weight with 7.6 m ( 25') torch CSA 32 kg (71 lbs)
CE 28 kg (62 lbs)
Gas Supply Clean, dry, oil-free air or nitrogen
Recommended gas inlet
flow rate / pressure
Cutting: 189 l/min (400 scfh, 6.7 scfm) @ 5.9 bar (85 psi)
Gouging: 212 l/min (450 scfh, 7.5 scfm) @ 4.8 bar (70 psi)
Input power cable length 3 m (10')
Power supply type Inverter - IGBT

Engine-driven generator operation

Engine drive rating System output current Performance (arc stretch)
20 kW 85 A Full
15 kW 70 A Limited
15 kW 60 A Full
12 kW 60 A Limited
12 kW 40 A Full
8 kW 40 A Limited
8 kW 30 A Full

Cut capacity

Capacity Thickness Cut speed
 

Cutting

Recommended 25 mm (1") 500 mm/min (20 ipm)
  32 mm (1-1/4") 250 mm/min (10 ipm)
Severance (hand cutting) 38 mm (1-1/2") 125 mm/min (5 ipm)
Pierce * 20 mm (3/4")  

* Pierce rating for handheld use or with automatic torch height control

 

Capacity Metal removal rate Groove profile
 

Gouging

Typical gouge 8,8 kg/hr
(19.5 lbs/hr)
5,8 mm D x 7,1 mm W
(0.23" D x 0.28" W)

Production cut chart

Material Thickness Current Production cut speed *
inches mm amps ipm mm/min
Mild steel 1/4 6 85 160 4400
1/2 12 85 56 1600
3/4 20 85 29 680
Stainless steel 1/4 6 85 164 4600
1/2 12 85 48 1400
3/4 20 85 24 570
Aluminum 1/4 6 85 172 4900
1/2 12 85 68 1930
3/4 20 85 37 880

*Production cut speeds are the result of Hypertherm's laboratory testing.

Production speeds are approximately 80% of maximum. For optimum cut quality, cutting speeds may vary based on different cutting applications. Refer to the operator manual for more details.

 

Environmental stewardship is a core value of Hypertherm. Our Powermax products are engineered to meet and exceed global environmental regulations including the RoHS directive.

Consumables

Please contact an authorized Hypertherm distributor to place your consumables order.

Mechanized cutting

TorchOperating rangeShield / DeflectorRetaining cap / Retaining cap (ohmic)NozzleElectrodeSwirl ring
Duramax torches - Machine - 180° 25 A - 45 A 220817 / 220955 (Unshielded deflector) 220854 / 220953 (Ohmic) 220941 220842 / 220777 (CopperPlus long life upgrade) 220857
Duramax torches - Machine - 180° 45 A - 65 A 220817 / 220955 (Unshielded deflector) 220854 / 220953 (Ohmic) 220819 220842 / 220777 (CopperPlus long life upgrade) 220857
Duramax torches - Machine - 180° 65 A - 85 A 220817 / 220955 (Unshielded deflector) 220854 / 220953 (Ohmic) 220816 220842 / 220777 (CopperPlus long life upgrade) 220857
Duramax torches - Mini machine - 180° 25 A - 45 A 220817 / 220955 (Unshielded deflector) 220854 / 220953 (Ohmic) 220941 220842 / 220777 (CopperPlus long life upgrade) 220857
Duramax torches - Mini machine - 180° 45 A - 65 A 220817 / 220955 (Unshielded deflector) 220854 / 220953 (Ohmic) 220819 220842 / 220777 (CopperPlus long life upgrade) 220857
Duramax torches - Mini machine - 180° 65 A - 85 A 220817 / 220955 (Unshielded deflector) 220854 / 220953 (Ohmic) 220816 220842 / 220777 (CopperPlus long life upgrade) 220857
Duramax torches - Robotic - 180° 25 A - 45 A 220817 / 220955 (Unshielded deflector) 220854 / 220953 (Ohmic) 220941 220842 / 220777 (CopperPlus long life upgrade) 220857
Duramax torches - Robotic - 180° 45 A - 65 A 220817 / 220955 (Unshielded deflector) 220854 / 220953 (Ohmic) 220819 220842 / 220777 (CopperPlus long life upgrade) 220857
Duramax torches - Robotic - 180° 65 A - 85 A 220817 / 220955 (Unshielded deflector) 220854 / 220953 (Ohmic) 220816 220842 / 220777 (CopperPlus long life upgrade) 220857
Duramax torches - Robotic - 45° 25 A - 45 A 220817 / 220955 (Unshielded deflector) 220854 / 220953 (Ohmic) 220941 220842 / 220777 (CopperPlus long life upgrade) 220857
Duramax torches - Robotic - 45° 45 A - 65 A 220817 / 220955 (Unshielded deflector) 220854 / 220953 (Ohmic) 220819 220842 / 220777 (CopperPlus long life upgrade) 220857
Duramax torches - Robotic - 45° 65 A - 85 A 220817 / 220955 (Unshielded deflector) 220854 / 220953 (Ohmic) 220816 220842 / 220777 (CopperPlus long life upgrade) 220857
Duramax torches - Robotic - 90° 25 A - 45 A 220817 / 220955 (Unshielded deflector) 220854 / 220953 (Ohmic) 220941 220842 / 220777 (CopperPlus long life upgrade) 220857
Duramax torches - Robotic - 90° 45 A - 65 A 220817 / 220955 (Unshielded deflector) 220854 / 220953 (Ohmic) 220819 220842 / 220777 (CopperPlus long life upgrade) 220857
Duramax torches - Robotic - 90° 65 A - 85 A 220817 / 220955 (Unshielded deflector) 220854 / 220953 (Ohmic) 220816 220842 / 220777 (CopperPlus long life upgrade) 220857

Accessories

Air filtration kits

Hypertherm air filtration kits protect Powermax systems against contaminated air and moisture from air lines.

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Automated communication kits

Upgrade kits for the Powermax65, 85, 105, and 125 systems for automated applications.

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Hyamp cutting and gouging gloves

Hyamp cutting and gouging gloves are insulated for heavy duty applications.

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Hyamp cutting and welding helmet

The Hyamp shade 8-12 auto-dim plasma cutting and welding helmet.

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Leather torch sheaths

The Hypertherm leather torch sheath provides additional protection for torch leads against cuts, burn-through and abrasion.

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Plasma angle cutting guides

Plasma angle cutting guide is designed for accurate hand cuts of angles and square edges.

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Plasma circle cutting guide

Plasma circle cutting guides cut circles up to 28” in diameter.

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System dust covers

Hypertherm system dust covers are made from a flame-retardant vinyl designed to protect your Powermax plasma cutting system from dust and dirt.

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Wheel/gantry mount kits

Hypertherm wheel and gantry kits for added mobility to move Powermax plasma cutting systems.

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Field service bulletins (43)

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