Operator and instruction manuals (3)

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Service manuals (3)

Specifications

For full specifications, reference the manual.

Input voltages CSA 480/600 V, 3-PH, 50/60 Hz
CE 400 V, 3-PH, 50/60 Hz
CCC 380 V, 3-PH, 50/60 Hz
Input current @ 21.9 kW 300/400/480/600 V, 38/36/31/24 A
Output current 30 - 125 A
Rated output voltage 175 VDC
Duty cycle @ 40°C (104°F) 100% @ 125 A
Open circuit voltage (OCV)
  • 400/600 CSA: 320 VDC
  • 380 V CCC: 290 VDC
  • 400 V CE: 305 VDC
Dimensions with handles 592 mm D; 274 mm W; 508 mm H (23.3" D; 10.8" W; 20.0" H)
Weight with 7.6 m (25') torch
  • 480 V, 47,9 kg (105.7 lbs)
  • 600 V, 47,5 kg (104.7 lbs)
  • 380 V, 45,2 kg (99.6 lbs)
  • 400 V, 48,9 kg (107.8 lbs)
Gas Supply Clean, dry, oil-free air or nitrogen
Recommended gas inlet
flow rate / pressure
Cutting: 260 l/min (550 scfh) @5.9 bar (85 psi)
Gouging: 212 l/min (450 scfh) @4.1 bar (60 psi)
Input power cable length 3 m (10') *
Power supply type Inverter - IGBT
Engine drive requirement 40 kW for full 125 A output
Certifications CSA-certified for use in the Americas and Asia, except China.
CE, C-Tick, CU/GOST, Ukr, and Serbian — for use in Europe, Australia, Belarus, Kazakhstan, Russia, Serbia, Ukraine, and other countries where accepted.
CCC for use in China.
Warranty Power supplies have a 3-year warranty and torches a 1-year warranty.

*No power cord on some CCC models.

Engine-driven generator operation

Engine drive rating System output current Performance (arc stretch)
40 kW 125 A Full
30 kW 125 A Limited
30 kW 100 A Full
25 kW 100 A Limited
22.5 kW 75 A Full
20 kW 75 A Limited
20 kW 60 A Full
15 kW 60 A Limited
12 kW 40 A Full
10 kW 40 A Limited
10 kW 30 A Full
8 kW 30 A Limited

Capacity

Capacity Thickness Cut speed
 

Cutting

Recommended 38 mm (1-1/2”) 457 mm/min (18 ipm)
  44 mm (1-3/4”) 250 mm/min (10 ipm)
Severance (hand cutting) 57 mm (2-1/4”) 125 mm/min (5 ipm)
Pierce * 25 mm (1”)  

* Pierce rating for handheld use or with automatic torch height control

Capacity Metal removal rate Groove profile
 

Gouging

Typical gouge 12,52 kg/hr
(27.6 lbs/hr)
4,3 mm - 7,9 mm D x 6,1 mm - 9,9 mm W
(0.17-0.31” D x 0.24-0.39” W)

Environmental stewardship is a core value of Hypertherm. Our Powermax products are engineered to meet and exceed global environmental regulations including the RoHS directive.

Consumables

Please contact an authorized Hypertherm distributor to place your consumables order.

Mechanized cutting

TorchOperating rangeShieldRetaining cap / Retaining cap (ohmic)NozzleElectrodeSwirl ring
Duramax Hyamp Torches - Machine - 180° 30 A - 45 A 420168 220977 / 420156 (Ohmic) 420158 220971 220997
Duramax Hyamp Torches - Machine - 180° 45 A - 65 A 420168 220977 / 420156 (Ohmic) 420169 220971 220997
Duramax Hyamp Torches - Machine - 180° 65 A - 125 A 220976 220977 / 420156 (Ohmic) 220975 220971 220997
Duramax Hyamp torches - Mini machine - 180° 30 A - 45 A 420168 220977 / 420156 (Ohmic) 420158 220971 220997
Duramax Hyamp torches - Mini machine - 180° 45 A - 65 A 420168 220977 / 420156 (Ohmic) 420169 220971 220997
Duramax Hyamp torches - Mini machine - 180° 65 A - 125 A 220976 220977 / 420156 (Ohmic) 220975 220971 220997
Duramax Hyamp Torches - Robotic - 180° 30 A - 45 A 420168 220977 / 420156 (Ohmic) 420158 220971 220997
Duramax Hyamp Torches - Robotic - 180° 45 A - 65 A 420168 220977 / 420156 (Ohmic) 420169 220971 220997
Duramax Hyamp Torches - Robotic - 180° 65 A - 125 A 220976 220977 / 420156 (Ohmic) 220975 220971 220997
Duramax Hyamp Torches - Robotic - 45° 30 A - 45 A 420168 220977 / 420156 (Ohmic) 420158 220971 220997
Duramax Hyamp Torches - Robotic - 45° 45 A - 65 A 420168 220977 / 420156 (Ohmic) 420169 220971 220997
Duramax Hyamp Torches - Robotic - 45° 65 A - 125 A 220976 220977 / 420156 (Ohmic) 220975 220971 220997
Duramax Hyamp Torches - Robotic - 90° 30 A - 45 A 420168 220977 / 420156 (Ohmic) 420158 220971 220997
Duramax Hyamp Torches - Robotic - 90° 45 A - 65 A 420168 220977 / 420156 (Ohmic) 420169 220971 220997
Duramax Hyamp Torches - Robotic - 90° 65 A - 125 A 220976 220977 / 420156 (Ohmic) 220975 220971 220997

Accessories

Air filtration kits

Hypertherm air filtration kits protect Powermax systems against contaminated air and moisture from air lines.

Read more

Automated communication kits

Upgrade kits for the Powermax65, 85, 105, and 125 systems for automated applications.

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Hyamp cutting and gouging gloves

Hyamp cutting and gouging gloves are insulated for heavy duty applications.

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Hyamp cutting and welding helmet

The Hyamp shade 8-12 auto-dim plasma cutting and welding helmet.

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Leather torch sheaths

The Hypertherm leather torch sheath provides additional protection for torch leads against cuts, burn-through and abrasion.

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Plasma angle cutting guides

Plasma angle cutting guide is designed for accurate hand cuts of angles and square edges.

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Plasma circle cutting guide

Plasma circle cutting guides cut circles up to 28” in diameter.

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System dust covers

Hypertherm system dust covers are made from a flame-retardant vinyl designed to protect your Powermax plasma cutting system from dust and dirt.

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Wheel/gantry mount kits

Hypertherm wheel and gantry kits for added mobility to move Powermax plasma cutting systems.

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Field service bulletins (18)

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