Powermax105 plasma system
How-to videos (12)
Operator and instruction manuals (5)
Powermax65/85/105/125 ECO Design Requirements (Revision 0) (Multilingual)
Showing 5 of 5 documents
Service manuals (2)
Duramax/Duramax Hyamp Robotic Torches 45 degree, 90 degree, and 180 degree (Revision 3)
Showing 2 of 2 documents
Application notes (1)
Use F5 to Cut Stainless Steel with Powermax65/85/105 (809060 revision 1)
Showing 1 of 1 documents
Specifications
For full specifications, reference the manual.
Input voltages | CSA | 200-600 V, 3-PH, 50/60 Hz |
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CE | 400 V, 3-PH, 50/60 Hz 200-400 V, 3-PH, 50/60 Hz |
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CCC | 380 V, 3-PH, 50/60 Hz | |
Input current @ 16.8 kW | 200/208/240/380/400/480/600 V, 58/56/49/28/25/22 A | |
Output current | 30 - 105 A | |
Rated output voltage | 160 VDC | |
Duty cycle @ 40°C (104°F) | 80% @ 105 A | |
Open circuit voltage (OCV) |
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Dimensions with handles | 592 mm D; 274 mm W; 508 mm H (23.3" D; 10.8" W; 20.0" H) | |
Weight with 7.6 m (25') torch |
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Gas Supply | Clean, dry, oil-free air or nitrogen | |
Recommended gas inlet flow rate / pressure |
Cutting: 217 l/min (460 scfh) @5.9 bar (85 psi) Gouging: 227 l/min (480 scfh) @4.8 bar (70 psi) |
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Input power cable length | 3 m (10') * | |
Power supply type | Inverter - IGBT | |
Engine drive requirement | 30 kW for full 105 A output | |
Certifications | CSA-certified for use in the Americas and Asia, except China. CE, C-Tick, CU/GOST, Ukr, and Serbian — for use in Europe, Australia, Belarus, Kazakhstan, Russia, Serbia, Ukraine, and other countries where accepted. CCC for use in China. |
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Warranty | Power supplies have a 3-year warranty and torches a 1-year warranty. |
* No power cord on some CCC models.
Engine-driven generator operation
Engine drive rating | System output current | Performance (arc stretch) |
---|---|---|
30 kW | 105 A | Full |
22.5 kW | 105 A | Limited |
22.5 kW | 85 A | Full |
15 kW | 85 A | Limited |
15 kW | 65 A | Limited |
Cut capacity
Capacity | Thickness | Cut speed |
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Cutting |
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Recommended | 32 mm (1-1/4”) | 500 mm/min (20 ipm) |
38 mm (1-1/2”) | 250 mm/min (10 ipm) | |
Severance (hand cutting) | 50 mm (2”) | 125 mm/min (5 ipm) |
Pierce * | 22 mm (7/8”) |
* Pierce rating for handheld use or with automatic torch height control
Capacity | Metal removal rate | Groove profile |
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Gouging |
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Typical gouge | 9,8 kg/hr (21.7 lbs/hr) |
6,4 mm D x 7,4 mm W (0.25” D x 0.29” W) |
Production cut chart
Material | Thickness | Current | Production cut speed * | ||
---|---|---|---|---|---|
inches | mm | amps | ipm | mm/min | |
Mild steel | 1/4 | 6 | 105 | 192 | 5090 |
3/8 | 8 | 105 | 116 | 3870 | |
1/2 | 12 | 105 | 76 | 2060 | |
3/4 | 20 | 105 | 40 | 940 | |
Stainless steel | 1/4 | 6 | 105 | 224 | 6000 |
3/8 | 8 | 105 | 112 | 4210 | |
1/2 | 12 | 105 | 68 | 1860 | |
3/4 | 20 | 105 | 34 | 810 | |
Aluminum | 1/4 | 6 | 105 | 265 | 7090 |
1/2 | 12 | 105 | 91 | 2450 | |
3/4 | 20 | 105 | 50 | 1190 |
* Production cut speeds are the result of Hypertherm's laboratory testing.
Production speeds are approximately 80% of maximum. For optimum cut quality, cutting speeds may vary based on different cutting applications. Refer to the operator manual for more details.
Environmental stewardship is a core value of Hypertherm. Our Powermax products are engineered to meet and exceed global environmental regulations including the RoHS directive.
Consumables
Please contact an authorized Hypertherm distributor to place your consumables order.
Drag cutting
Torch | Operating range | Shield | Retaining cap | Nozzle | Electrode | Swirl ring |
---|---|---|---|---|---|---|
Duramax torches - Hand - 15° | 30 A - 45 A | 220818 | 220854 | 220941 | 220842 / 220777 (CopperPlus long life upgrade) | 220857 |
Duramax torches - Hand - 15° | 45 A - 65 A | 220818 | 220854 | 220819 | 220842 / 220777 (CopperPlus long life upgrade) | 220857 |
Duramax torches - Hand - 15° | 65 A - 85 A | 220818 | 220854 | 220816 | 220842 / 220777 (CopperPlus long life upgrade) | 220857 |
Duramax torches - Hand - 15° | 85 A - 105 A | 220992 | 220854 | 220990 | 220842 / 220777 (CopperPlus long life upgrade) | 220994 |
Duramax torches - Hand - 75° | 30 A - 45 A | 220818 | 220854 | 220941 | 220842 / 220777 (CopperPlus long life upgrade) | 220857 |
Duramax torches - Hand - 75° | 45 A - 65 A | 220818 | 220854 | 220819 | 220842 / 220777 (CopperPlus long life upgrade) | 220857 |
Duramax torches - Hand - 75° | 65 A - 85 A | 220818 | 220854 | 220816 | 220842 / 220777 (CopperPlus long life upgrade) | 220857 |
Duramax torches - Hand - 75° | 85 A - 105 A | 220992 | 220854 | 220990 | 220842 / 220777 (CopperPlus long life upgrade) | 220994 |
Extended reach cutting
Torch | Operating range | Retaining cap | Nozzle/shield | Electrode | Swirl ring |
---|---|---|---|---|---|
Duramax torches - Hand - 15° | 30 A - 65 A | 420413 | 420410 | 420408 | 220857 |
Duramax torches - Hand - 75° | 30 A - 65 A | 420413 | 420410 | 420408 | 220857 |
Duramax torches - Machine - 180° | 30 A - 65 A | 420413 | 420410 | 420408 | 220857 |
Duramax torches - Mini machine - 180° | 30 A - 65 A | 420413 | 420410 | 420408 | 220857 |
Duramax torches - Robotic - 180° | 30 A - 65 A | 420413 | 420410 | 420408 | 220857 |
Duramax torches - Robotic - 45° | 30 A - 65 A | 420413 | 420410 | 420408 | 220857 |
Duramax torches - Robotic - 90° | 30 A - 65 A | 420413 | 420410 | 420408 | 220857 |
Extended reach gouging
Torch | Operating range | Retaining cap | Nozzle/shield | Electrode | Swirl ring |
---|---|---|---|---|---|
Duramax torches - Hand - 15° | 30 A - 65 A | 420413 | 420412 | 420408 | 220857 |
Duramax torches - Hand - 75° | 30 A - 65 A | 420413 | 420412 | 420408 | 220857 |
Duramax torches - Machine - 180° | 30 A - 65 A | 420413 | 420412 | 420408 | 220857 |
Duramax torches - Mini machine - 180° | 30 A - 65 A | 420413 | 420412 | 420408 | 220857 |
Duramax torches - Robotic - 180° | 30 A - 65 A | 420413 | 420412 | 420408 | 220857 |
Duramax torches - Robotic - 45° | 30 A - 65 A | 420413 | 420412 | 420408 | 220857 |
Duramax torches - Robotic - 90° | 30 A - 65 A | 420413 | 420412 | 420408 | 220857 |
Fine feature cutting
Torch | Operating range | Shield | Retaining cap | Nozzle | Electrode | Swirl ring |
---|---|---|---|---|---|---|
Duramax torches - Hand - 15° | 30 A - 45 A | 220931 | 220854 | 220930 | 220842 | 220947 |
Duramax torches - Hand - 75° | 30 A - 45 A | 220931 | 220854 | 220930 | 220842 | 220947 |
Duramax torches - Machine - 180° | 30 A - 45 A | 220955 | 220854 / 220953 (Ohmic) | 220930 | 220842 | 220947 |
Duramax torches - Mini machine - 180° | 30 A - 45 A | 220955 | 220854 / 220953 (Ohmic) | 220930 | 220842 | 220947 |
Duramax torches - Robotic - 180° | 30 A - 45 A | 220955 | 220854 / 220953 (Ohmic) | 220930 | 220842 | 220947 |
Duramax torches - Robotic - 45° | 30 A - 45 A | 220955 | 220854 / 220953 (Ohmic) | 220930 | 220842 | 220947 |
Duramax torches - Robotic - 90° | 30 A - 45 A | 220955 | 220854 / 220953 (Ohmic) | 220930 | 220842 | 220947 |
Flush cutting
Max control gouging
Max removal gouging
Mechanized cutting
Accessories

Air filtration kits
Hypertherm air filtration kits protect Powermax systems against contaminated air and moisture from air lines.

Automated communication kits
Upgrade kits for the Powermax65, 85, 105, and 125 systems for automated applications.

Leather torch sheaths
The Hypertherm leather torch sheath provides additional protection for torch leads against cuts, burn-through and abrasion.

Wheel/gantry mount kits
Hypertherm wheel and gantry kits for added mobility to move Powermax plasma cutting systems.
Field service bulletins (28)
Duramax 75°/15°/HRT/HRTs – Hand Torch Body Replacement Torches manuelles des series Duramax – Remplacement du corps de la torche
Duramax Series Hand Torches – Torch Handle Replacement Torches manuelles des series Duramax – Remplacement de la poignée de la torche
Duramax Series Hand Torches – Torch Lead Replacement Torches manuelles des series Duramax – Remplacement du faisceai de torche
Showing 6 of 28 documents