Powermax105 plasma system
How-to videos (12)
Operator and instruction manuals (5)
Powermax105 Operator Manual (807390 revision 3)
Last updated
05/08/2018
Part number: 807390
PDF (5.74MB)
Powermax65/85/105/125 ECO Design Requirements (Revision 0) (Multilingual)
Last updated
12/11/2020
Part number: 811260MU
PDF (194KB)
Showing 5 of 5 documents
Service manuals (2)
Duramax/Duramax Hyamp Robotic Torches 45 degree, 90 degree, and 180 degree (Revision 3)
Last updated
03/01/2018
Part number: 807460
PDF (3.56MB)
Powermax105 Service Manual (807580 revision 3)
Last updated
05/08/2018
Part number: 807580
PDF (19.59MB)
Showing 2 of 2 documents
Application notes (1)
Use F5 to Cut Stainless Steel with Powermax65/85/105 (809060 revision 1)
Last updated
10/13/2017
Part number: 809060
PDF (195KB)
Showing 1 of 1 documents
Specifications
For full specifications, reference the manual.
| Input voltages | CSA | 200-600 V, 3-PH, 50/60 Hz |
|---|---|---|
| CE | 400 V, 3-PH, 50/60 Hz 200-400 V, 3-PH, 50/60 Hz |
|
| CCC | 380 V, 3-PH, 50/60 Hz | |
| Input current @ 16.8 kW | 200/208/240/380/400/480/600 V, 58/56/49/28/25/22 A | |
| Output current | 30 - 105 A | |
| Rated output voltage | 160 VDC | |
| Duty cycle @ 40°C (104°F) | 80% @ 105 A | |
| Open circuit voltage (OCV) |
|
|
| Dimensions with handles | 592 mm D; 274 mm W; 508 mm H (23.3" D; 10.8" W; 20.0" H) | |
| Weight with 7.6 m (25') torch |
|
|
| Gas Supply | Clean, dry, oil-free air or nitrogen | |
| Recommended gas inlet flow rate / pressure |
Cutting: 217 l/min (460 scfh) @5.9 bar (85 psi) Gouging: 227 l/min (480 scfh) @4.8 bar (70 psi) |
|
| Input power cable length | 3 m (10') * | |
| Power supply type | Inverter - IGBT | |
| Engine drive requirement | 30 kW for full 105 A output | |
| Certifications | CSA-certified for use in the Americas and Asia, except China. CE, C-Tick, CU/GOST, Ukr, and Serbian — for use in Europe, Australia, Belarus, Kazakhstan, Russia, Serbia, Ukraine, and other countries where accepted. CCC for use in China. |
|
| Warranty | Power supplies have a 3-year warranty and torches a 1-year warranty. | |
* No power cord on some CCC models.
Engine-driven generator operation
| Engine drive rating | System output current | Performance (arc stretch) |
|---|---|---|
| 30 kW | 105 A | Full |
| 22.5 kW | 105 A | Limited |
| 22.5 kW | 85 A | Full |
| 15 kW | 85 A | Limited |
| 15 kW | 65 A | Limited |
Cut capacity
| Capacity | Thickness | Cut speed |
|---|---|---|
|
Cutting |
||
| Recommended | 32 mm (1-1/4”) | 500 mm/min (20 ipm) |
| 38 mm (1-1/2”) | 250 mm/min (10 ipm) | |
| Severance (hand cutting) | 50 mm (2”) | 125 mm/min (5 ipm) |
| Pierce * | 22 mm (7/8”) | |
* Pierce rating for handheld use or with automatic torch height control
| Capacity | Metal removal rate | Groove profile |
|---|---|---|
|
Gouging |
||
| Typical gouge | 9,8 kg/hr (21.7 lbs/hr) |
6,4 mm D x 7,4 mm W (0.25” D x 0.29” W) |
Production cut chart
| Material | Thickness | Current | Production cut speed * | ||
|---|---|---|---|---|---|
| inches | mm | amps | ipm | mm/min | |
| Mild steel | 1/4 | 6 | 105 | 192 | 5090 |
| 3/8 | 8 | 105 | 116 | 3870 | |
| 1/2 | 12 | 105 | 76 | 2060 | |
| 3/4 | 20 | 105 | 40 | 940 | |
| Stainless steel | 1/4 | 6 | 105 | 224 | 6000 |
| 3/8 | 8 | 105 | 112 | 4210 | |
| 1/2 | 12 | 105 | 68 | 1860 | |
| 3/4 | 20 | 105 | 34 | 810 | |
| Aluminum | 1/4 | 6 | 105 | 265 | 7090 |
| 1/2 | 12 | 105 | 91 | 2450 | |
| 3/4 | 20 | 105 | 50 | 1190 | |
* Production cut speeds are the result of Hypertherm's laboratory testing.
Production speeds are approximately 80% of maximum. For optimum cut quality, cutting speeds may vary based on different cutting applications. Refer to the operator manual for more details.
Environmental stewardship is a core value of Hypertherm. Our Powermax products are engineered to meet and exceed global environmental regulations including the RoHS directive.
Consumables
Please contact an authorized Hypertherm distributor to place your consumables order.
Drag cutting
| Torch | Operating range | Shield | Retaining cap | Nozzle | Electrode | Swirl ring |
|---|---|---|---|---|---|---|
| Duramax torches - Hand - 15° | 30 A - 45 A | 220818 | 220854 | 220941 | 220842 / 220777 (CopperPlus long life upgrade) | 220857 |
| Duramax torches - Hand - 15° | 45 A - 65 A | 220818 | 220854 | 220819 | 220842 / 220777 (CopperPlus long life upgrade) | 220857 |
| Duramax torches - Hand - 15° | 65 A - 85 A | 220818 | 220854 | 220816 | 220842 / 220777 (CopperPlus long life upgrade) | 220857 |
| Duramax torches - Hand - 15° | 85 A - 105 A | 220992 | 220854 | 220990 | 220842 / 220777 (CopperPlus long life upgrade) | 220994 |
| Duramax torches - Hand - 75° | 30 A - 45 A | 220818 | 220854 | 220941 | 220842 / 220777 (CopperPlus long life upgrade) | 220857 |
| Duramax torches - Hand - 75° | 45 A - 65 A | 220818 | 220854 | 220819 | 220842 / 220777 (CopperPlus long life upgrade) | 220857 |
| Duramax torches - Hand - 75° | 65 A - 85 A | 220818 | 220854 | 220816 | 220842 / 220777 (CopperPlus long life upgrade) | 220857 |
| Duramax torches - Hand - 75° | 85 A - 105 A | 220992 | 220854 | 220990 | 220842 / 220777 (CopperPlus long life upgrade) | 220994 |
Extended reach cutting
| Torch | Operating range | Retaining cap | Nozzle/shield | Electrode | Swirl ring |
|---|---|---|---|---|---|
| Duramax torches - Hand - 15° | 30 A - 65 A | 420413 | 420410 | 420408 | 220857 |
| Duramax torches - Hand - 75° | 30 A - 65 A | 420413 | 420410 | 420408 | 220857 |
| Duramax torches - Machine - 180° | 30 A - 65 A | 420413 | 420410 | 420408 | 220857 |
| Duramax torches - Mini machine - 180° | 30 A - 65 A | 420413 | 420410 | 420408 | 220857 |
| Duramax torches - Robotic - 180° | 30 A - 65 A | 420413 | 420410 | 420408 | 220857 |
| Duramax torches - Robotic - 45° | 30 A - 65 A | 420413 | 420410 | 420408 | 220857 |
| Duramax torches - Robotic - 90° | 30 A - 65 A | 420413 | 420410 | 420408 | 220857 |
Extended reach gouging
| Torch | Operating range | Retaining cap | Nozzle/shield | Electrode | Swirl ring |
|---|---|---|---|---|---|
| Duramax torches - Hand - 15° | 30 A - 65 A | 420413 | 420412 | 420408 | 220857 |
| Duramax torches - Hand - 75° | 30 A - 65 A | 420413 | 420412 | 420408 | 220857 |
| Duramax torches - Machine - 180° | 30 A - 65 A | 420413 | 420412 | 420408 | 220857 |
| Duramax torches - Mini machine - 180° | 30 A - 65 A | 420413 | 420412 | 420408 | 220857 |
| Duramax torches - Robotic - 180° | 30 A - 65 A | 420413 | 420412 | 420408 | 220857 |
| Duramax torches - Robotic - 45° | 30 A - 65 A | 420413 | 420412 | 420408 | 220857 |
| Duramax torches - Robotic - 90° | 30 A - 65 A | 420413 | 420412 | 420408 | 220857 |
Fine feature cutting
| Torch | Operating range | Shield | Retaining cap | Nozzle | Electrode | Swirl ring |
|---|---|---|---|---|---|---|
| Duramax torches - Hand - 15° | 30 A - 45 A | 220931 | 220854 | 220930 | 220842 | 220947 |
| Duramax torches - Hand - 75° | 30 A - 45 A | 220931 | 220854 | 220930 | 220842 | 220947 |
| Duramax torches - Machine - 180° | 30 A - 45 A | 220955 | 220854 / 220953 (Ohmic) | 220930 | 220842 | 220947 |
| Duramax torches - Mini machine - 180° | 30 A - 45 A | 220955 | 220854 / 220953 (Ohmic) | 220930 | 220842 | 220947 |
| Duramax torches - Robotic - 180° | 30 A - 45 A | 220955 | 220854 / 220953 (Ohmic) | 220930 | 220842 | 220947 |
| Duramax torches - Robotic - 45° | 30 A - 45 A | 220955 | 220854 / 220953 (Ohmic) | 220930 | 220842 | 220947 |
| Duramax torches - Robotic - 90° | 30 A - 45 A | 220955 | 220854 / 220953 (Ohmic) | 220930 | 220842 | 220947 |
Flush cutting
Max control gouging
Max removal gouging
Mechanized cutting
Accessories
Air filtration kits
Hypertherm air filtration kits protect Powermax systems against contaminated air and moisture from air lines.
Automated communication kits
Upgrade kits for the Powermax65, 85, 105, and 125 systems for automated applications.
Leather torch sheaths
The Hypertherm leather torch sheath provides additional protection for torch leads against cuts, burn-through and abrasion.
Wheel/gantry mount kits
Hypertherm wheel and gantry kits for added mobility to move Powermax plasma cutting systems.
Field service bulletins (28)
Duramax 75°/15°/HRT/HRTs – Hand Torch Body Replacement Torches manuelles des series Duramax – Remplacement du corps de la torche
Last updated
06/26/2012
Part number: 806940
PDF (1.68MB)
Duramax Series Hand Torches – Torch Handle Replacement Torches manuelles des series Duramax – Remplacement de la poignée de la torche
Last updated
06/26/2012
Part number: 806920
PDF (1.3MB)
Duramax Series Hand Torches – Torch Lead Replacement Torches manuelles des series Duramax – Remplacement du faisceai de torche
Last updated
02/05/2016
Part number: 806900
PDF (1008KB)
Showing 6 of 28 documents