Mild steel cut capacity	Dross free Production pierce Maximum cutting capacity	38 mm (1-1/2") 50 mm (2") 80 mm (3.2")
Stainless steel cut capacity	Production pierce Maximum pierce** Severance	75 mm (3") 100 mm (4") 160 mm (6-1/4")
Aluminum cut capacity	Production pierce Severance	75 mm (3") 160 mm (6-1/4")
Speed (Mild steel)	Book specification at highest output current	12 mm (1/2") 4430 mm/m (170 ipm)
Cut angle	ISO 9013 range*	2-5
Weldability		Ready to weld
Process gases by material (Plasma/shield)	Mild steel Stainless steel Aluminum	0₂/Air, 0₂/0₂ Ar/Air H35/N₂, N₂/N₂, H35-N₂/N₂, F5/N₂ Ar/Air, Ar//N₂ H35/N₂, Air/Air, H35-N₂/N₂ Ar/Air, Ar//N2
Process amps (Cutting)	Not all processes available for all materials	30-800

* ISO 9013 is a standard that defines cut quality of thermally cut parts. The lower the range (range 1 is the lowest), the smaller the angle on the cut face. Cut angle in range 4 is better than in range 5.
** Maximum pierce requires use of an autogas console and controlled motion process. See technical documentation for details.

Consumables

Please contact an authorized Hypertherm distributor to place your consumables order.

Mild steel

Shield cap Shield Nozzle retaining cap Nozzle Swirl Ring Electrode Water tube 30 amp Torch consumable parts

400 amp consumables - mild steel

Learn more about SilverPlus electrode.

Amperage	Shield cap	Shield	Nozzle retaining cap	Nozzle	Swirl ring	Electrode	SilverPlus electrode	Water tube
30 A	220747	220194	220754	220193	220180	220192	______	220340
50 A	220747	220555	220754	220554	220553	220552	______	220340
80 A	220747	220189	220756	220188	220179	220187	420566	220340
130 A	220747	220183	220756	220182	220179	220181	220665	220340
200 A	220637	220761	220757	220354	220353	220352	220666	220340
260 A	220637	220764	220760	220439	220436	220435	220668	220340
400 A	220637	220636	220635	220632	220631	220629	420530	220571
80 A bevel	220637	220742	220845	220806	220179	220802	______	220700
130 A bevel	220637	220742	220740	220646	220179	220649	______	220700
200 A bevel	220637	220658	220845	220659	220353	220662	______	220700
260 A bevel	220637	220741	220740	220542	220436	220541	______	220571
* 260 A bevel	220637	220897	220896	220898	220436	220899	______	220571
400 A bevel	220637	220636	220635	220632	220631	220629	______	220571

* Recommended for use if you have excessive slag, or the torch is misfiring, when using standard consumables.

Stainless steel

Shield cap Shield Nozzle retaining cap Nozzle Swirl Ring Electrode Water tube 800 amp Torch consumable parts

800 amp - stainless steel - above 4" thick

Amperage	Shield cap	Shield	Nozzle retaining cap	Nozzle	Swirl ring	Electrode	Water tube
45 A	220747	220202	220755	220201	220180	220308	220340
60 A HDi	220747	220815	220814	220847	220180	220339	220340
80 A	220747	220338	220755	220337	220179	220339	220340
130 A	220747	220198	220755 (H35)	220197	220179	220307	220340
			220756 (N₂)
200 A	220637	220762	220758	220343	220342	220307	220340
260 A	220637	220763	220758	220406	220405	220307	220340
400 A	220637	220707	220712	220708	220405	220709	220571
600 A	220637	220707	220635 (H35)	220859	220353 (H35)	220709	220571
			220885 (N₂)		220405 (N₂)
800 A 4" (100 mm) and below	220637	220886	220885	220884	220353	220882	220881
800 A above 4" (100 mm)	220637	220886	220712	220884	220350	220882	220881
130 A bevel	220637	220738	220739	220656	220179	220606	220571
260 A bevel	220637	220738	220739	220607	220405	220606	220571
400 A bevel	220637	220707	220712	220708	220405	220709	220571
600 A bevel	220637	220707	220635 (H35)	220859	220353 (H35)	220709	220571
			220885 (N₂)		220405 (N₂)
800 A bevel 4" (100 mm) and below	220637	220886	220885	220884	220353	220882	220881
800 A bevel above 4" (100 mm)	220637	220886	220712	220884	220350	220882	220881

Aluminum

Shield cap Shield Nozzle retaining cap Nozzle Swirl Ring Electrode Water tube 800 amp Torch consumable parts

800 amp - aluminum consumables - above 4" thick

Amperage	Shield cap	Shield	Nozzle retaining cap	Nozzle	Swirl ring	Electrode	Water tube
45 A	220747	220202	220756	220201	220180	220308	220340
130 A	220747	220198	220755 (H35)	220197	220179	220307 (H35)	220340
			220756 (Air)			220181 (Air)
200 A	220637	220762	220759	220346	220342	220307	220340
260 A	220637	220763	220758	220406	220405	220307	220340
400 A	220637	220707	220712	220708	220405	220709	220571
600 A	220637	220707	220712 (H35)	220859	220353 (H35)	220709	220571
			220885 (N₂)		220405 (N₂)
800 A 4" (100 mm) and below	220637	220886	220885	220884	220353	220882	220881
800 A above 4" (100 mm)	220637	220886	220712	220884	220350	220882	220881

Starter kits

Designed especially for your HPR800XD system, the Hypertherm consumable kit contains all the necessary consumables and accessories you need to get up-and-cutting. Customers can choose either mild or stainless steel/aluminum consumable starter kits.

Kit type (MS)	HPR800XD mild steel starter kit (400 A and below)
Kit part number	228367
Description	Kit contains all the necessary consumables and accessories for mild steel cutting at 400 A and below

Kit type (AL/SS)	HPR800XD aluminum and stainless steel starter kit (400 A and below)
Kit part number	228368
Description	Kit contains all the necessary consumables and accessories for aluminum and stainless steel cutting at 400 A and below

Preventive maintenance

HPR800XD preventive maintenance kits

HyPerformance

Preventive maintenance kits include all necessary parts for your HPR800XD system.

HPR800XD Auto Gas Preventive Maintenance Program Instruction Manual (Revision 2)

Last updated 01/02/2019

Manuals/Service Information > Preventive Maintenance Procedures

Part number: 808680

PDF (5.82MB)

HPR800XD Manual Gas Preventive Maintenance Program Instruction Manual (Revision 2)

Last updated 01/02/2019

Manuals/Service Information > Preventive Maintenance Procedures

Part number: 808670

PDF (4.9MB)

Upgrades

SilverPlus electrodes

Hypertherm

SilverPlus® electrodes last over two times longer than standard copper electrodes significantly lower operating costs and reducing the number of changeouts.