HyPerformance HPR800XD
How-to videos (1)
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Operator and instruction manuals (8)
HPR400XD and HPR800XD Ecodesign Requirements (Revision 0) (Multilingual)
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Service manuals (4)
HPR and HPR XD Torch Rebuild and Filter Kit Maintenance Guide (Revision 1) (Multilingual)
HPR and HPRXD Torch Rebuild Kit Maintenance Guide (Revision 1) (English)
HPR and HPRXD Torch Rebuild Kit Maintenance Guide (Revision 2) (Multilingual)
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Specifications
For full specifications, reference the manual.
Mild steel cut capacity | Dross free Production pierce Maximum cutting capacity |
38 mm (1-1/2")
50 mm (2") 80 mm (3.2") |
Stainless steel cut capacity | Production pierce Maximum pierce** Severance |
75 mm (3")
100 mm (4") 160 mm (6-1/4") |
Aluminum cut capacity | Production pierce Severance |
75 mm (3")
160 mm (6-1/4") |
Speed (Mild steel) |
Book specification at highest output current |
12 mm (1/2")
4430 mm/m (170 ipm) |
Cut angle | ISO 9013 range* |
2-5
|
Weldability | Ready to weld | |
Process gases by material (Plasma/shield) |
Mild steel Stainless steel Aluminum |
02/Air, 02/02 |
Process amps (Cutting) |
Not all processes available for all materials |
30-800 |
* ISO 9013 is a standard that defines cut quality of thermally cut parts. The lower the range (range 1 is the lowest), the smaller the angle on the cut face. Cut angle in range 4 is better than in range 5.
** Maximum pierce requires use of an autogas console and controlled motion process. See technical documentation for details.
Consumables
Please contact an authorized Hypertherm distributor to place your consumables order.
Mild steel

400 amp consumables - mild steel
Learn more about SilverPlus electrode.
Amperage | Shield cap |
Shield | Nozzle retaining cap |
Nozzle | Swirl ring | Electrode | SilverPlus electrode |
Water tube |
---|---|---|---|---|---|---|---|---|
30 A | 220747 | 220194 | 220754 | 220193 | 220180 | 220192 | ______ | 220340 |
50 A | 220747 | 220555 | 220754 | 220554 | 220553 | 220552 | ______ | 220340 |
80 A | 220747 | 220189 | 220756 | 220188 | 220179 | 220187 | 420566 | 220340 |
130 A | 220747 | 220183 | 220756 | 220182 | 220179 | 220181 | 220665 | 220340 |
200 A | 220637 | 220761 | 220757 | 220354 | 220353 | 220352 | 220666 | 220340 |
260 A | 220637 | 220764 | 220760 | 220439 | 220436 | 220435 | 220668 | 220340 |
400 A | 220637 | 220636 | 220635 | 220632 | 220631 | 220629 | 420530 | 220571 |
80 A bevel | 220637 | 220742 | 220845 | 220806 | 220179 | 220802 | ______ | 220700 |
130 A bevel | 220637 | 220742 | 220740 | 220646 | 220179 | 220649 | ______ | 220700 |
200 A bevel | 220637 | 220658 | 220845 | 220659 | 220353 | 220662 | ______ | 220700 |
260 A bevel | 220637 | 220741 | 220740 | 220542 | 220436 | 220541 | ______ | 220571 |
* 260 A bevel | 220637 | 220897 | 220896 | 220898 | 220436 | 220899 | ______ | 220571 |
400 A bevel | 220637 | 220636 | 220635 | 220632 | 220631 | 220629 | ______ | 220571 |
* Recommended for use if you have excessive slag, or the torch is misfiring, when using standard consumables.
Stainless steel

800 amp - stainless steel - above 4" thick
Amperage | Shield cap |
Shield | Nozzle retaining cap |
Nozzle | Swirl ring | Electrode | SilverPlus | Water tube |
---|---|---|---|---|---|---|---|---|
45 A | 220747 | 220202 | 220755 | 220201 | 220180 | 220308 | 220340 | |
60 A HDi | 220747 | 220815 | 220814 | 220847 | 220180 | 220339 | 220340 | |
80 A | 220747 | 220338 | 220755 | 220337 | 220179 | 220339 | 220340 | |
130 A | 220747 | 220198 | 220755 (H35) | 220197 | 220179 | 220307 | 220340 | |
220756 (N2) | ||||||||
200 A | 220637 | 220762 | 220758 | 220343 | 220342 | 220307 | 220340 | |
260 A | 220637 | 220763 | 220758 | 220406 | 220405 | 220307 | 220340 | |
400 A | 220637 | 220707 | 220712 | 220708 | 220405 | 220709 | 220571 | |
600 A | 220637 | 220707 | 220635 (H35) | 220859 | 220353 (H35) | 220709 | 220571 | |
220885 (N2) | 220405 (N2) | |||||||
800 A 4" (100 mm) and below |
220637 | 220886 | 220885 | 220884 | 220353 | 220882 | 220881 | |
800 A above 4" (100 mm) |
220637 | 220886 | 220712 | 220884 | 220350 | 220882 | 220881 | |
130 A bevel | 220637 | 220738 | 220739 | 220656 | 220179 | 220606 | 220571 | |
260 A bevel | 220637 | 220738 | 220739 | 220607 | 220405 | 220606 | 220571 | |
400 A bevel | 220637 | 220707 | 220712 | 220708 | 220405 | 220709 | 220571 | |
600 A bevel | 220637 | 220707 | 220635 (H35) | 220859 | 220353 (H35) | 220709 | 220571 | |
220885 (N2) | 220405 (N2) | |||||||
800 A bevel 4" (100 mm) and below |
220637 | 220886 | 220885 | 220884 | 220353 | 220882 | 220881 | |
800 A bevel above 4" (100 mm) |
220637 | 220886 | 220712 | 220884 | 220350 | 220882 | 220881 |
Aluminum

800 amp - aluminum consumables - above 4" thick
Amperage | Shield cap |
Shield | Nozzle retaining cap |
Nozzle | Swirl ring | Electrode | SilverPlus | Water tube |
---|---|---|---|---|---|---|---|---|
45 A | 220747 | 220202 | 220756 | 220201 | 220180 | 220308 | 220340 | |
130 A | 220747 | 220198 | 220755 (H35) | 220197 | 220179 | 220307 (H35) | 220340 | |
220756 (Air) | 220181 (Air) | |||||||
200 A | 220637 | 220762 | 220759 | 220346 | 220342 | 220307 | 220340 | |
260 A | 220637 | 220763 | 220758 | 220406 | 220405 | 220307 | 220340 | |
400 A | 220637 | 220707 | 220712 | 220708 | 220405 | 220709 | 220571 | |
600 A | 220637 | 220707 | 220712 (H35) | 220859 | 220353 (H35) | 220709 | 220571 | |
220885 (N2) | 220405 (N2) | |||||||
800 A 4" (100 mm) and below |
220637 | 220886 | 220885 | 220884 | 220353 | 220882 | 220881 | |
800 A above 4" (100 mm) |
220637 | 220886 | 220712 | 220884 | 220350 | 220882 | 220881 |
Starter kits
Designed especially for your HPR800XD system, the Hypertherm consumable kit contains all the necessary consumables and accessories you need to get up-and-cutting. Customers can choose either mild or stainless steel/aluminum consumable starter kits.
Kit type (MS) | HPR800XD mild steel starter kit (400 A and below) |
---|---|
Kit part number | 228367 |
Description | Kit contains all the necessary consumables and accessories for mild steel cutting at 400 A and below |
Kit type (AL/SS) | HPR800XD aluminum and stainless steel starter kit (400 A and below) |
---|---|
Kit part number | 228368 |
Description | Kit contains all the necessary consumables and accessories for aluminum and stainless steel cutting at 400 A and below |
Preventive maintenance

HPR800XD preventive maintenance kits
Preventive maintenance kits include all necessary parts for your HPR800XD system.
HPR800XD Auto Gas Preventive Maintenance Program Instruction Manual (Revision 2)
HPR800XD Manual Gas Preventive Maintenance Program Instruction Manual (Revision 2)
Upgrades

SilverPlus electrodes
SilverPlus® electrodes last over two times longer than standard copper electrodes significantly lower operating costs and reducing the number of changeouts.
Field service bulletins (6)
HPR400XD and HPR800XD Inrush Installation Kit FSB (Revision 2)
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