FlushCut consumables for Powermax systems

Where to buy

About

Close cutting applications such as lug and attachment removal are typically done using oxyfuel, carbon arc gouging, or traditional plasma cutting tools. New flush cutting capabilities of Powermax® plasma systems now offer a more efficient process for these operations.

Patented FlushCut™ consumables have been specifically designed to allow Powermax users to cut attachments, lugs, pad eyes and other positive features as close to the base as possible without piercing or damaging the workpiece. An angled nozzle bore design and flat guiding shield enables flush cutting that leaves less than 5mm (3/16”) residual material on the base or work piece, reducing grinding and secondary repair operations.

FlushCut consumables can be used in both mechanized and handheld applications on the following Powermax torches and systems:

System Recommended amperage Torch series
Powermax105® 105 A Duramax®
Powermax125® 125 A Duramax® Hyamp™

Note: FlushCut consumables are not compatible with Duramax® retrofit torches.

Type Specialty consumables
Product line Powermax
Material type Mild steel, stainless steel, aluminum
Applications

Maximum productivity

  • Heat affected zone (HAZ) associated with flush cutting is approximately ten times less than that of oxyfuel allowing you to cut closer to the base material
  • Less overall pre-processing time (e.g. no gas setting, purging or preheating) than oxyfuel
  • Remove lugs and attachments in a single pass compared to carbon arc gouging which requires multiple passes and additional time

 

* Based on lab results


Advantages vs. traditional plasma consumables

  • The angled nozzle bore of FlushCutTM consumables reduces secondary grinding by leaving minimal residual material
  • The 45 degree angle of the FlushCut arc allows for lugs and attachments to be removed with a flat bottom, increasing the chances for the lug or attachment to be reused
  • The guiding flat on the shield helps operators avoid digging into the base plate, reducing the need for costly repairs

Learn more about advantages of plasma flush cutting vs. oxyfuel, carbon arc gouging, and traditional plasma cutting


No reviews yet

Be the first to review the product.

Submit your review

(1) Case Studies

Manuals & documents

View all

View privacy policy

optional

Why email? To send you a download link and provide follow-up support.

Why country? To help us track support needs by country.

Thank you for requesting our download. Please click the red arrows to download the document.

Training

View all

Visit our where to buy page to find a potential partner, or contact Hypertherm directly if you need further assistance.

FlushCut consumables for Powermax105 systems with Duramax series torches

Retaining ring Nozzle / shield assembly Retaining cap Electrode Swirl ring
Retaining ring Retaining cap


Look for the red package.

 

 
Consumable typeTorch typeAmperageRetaining ringNozzle / shield assemblyRetaining capElectrodeSwirl ring

FlushCut™

Hand / Machine* 105 420540

420533

420536 220842** 420539

 * FlushCut consumables are not compatible with Duramax® retrofit torches.
** The 220842 is the standard Duramax® electrode.

FlushCut starter kit

Powermax105® 428647

Kit contents

Part #DescriptionQuantity
420533 Nozzle / shield assembly 1
420536 Retaining cap 1
420539 Swirl ring 1
420540 Retaining ring 1
220842 Electrode 1
  Total 5 parts

FlushCut consumables for Powermax125 systems with Duramax Hyamp series torches

Retaining ring Nozzle / shield assembly Retaining cap Swirl ring Electrode
Hyamp retaining ring Hyamp retaining cap Hyamp swirl ring


Look for the purple package.

 

 
Consumable typeTorch typeAmperageRetaining ringNozzle / shield assemblyRetaining capElectrodeSwirl ring
FlushCut™ Hand / Machine* 125

420485

420489

420490

420553 420484

* FlushCut consumables are not compatible with Duramax® retrofit torches.

FlushCut starter kit

Powermax125® 428713

FlushCut 125 starter kit




Kit contents

Part #DescriptionQuantity
420489 Nozzle / shield assembly 1
420490 Retaining cap 1
420484 Swirl ring 1
420485 Retaining ring 1
420553 Electrode 1
  Total 5 parts
 

Media

  • How a consumable avoided factory stops and generated savings for a Petrochemical in Brazil

    Historically the Petrochemical Industry needed to remove the corroded pipes from its reactors, but all the previously used technologies ...

    03:36

  • Powermax flush cutting highlights

    Witness the unique closeness capabilities of the Powermax® flush cutting process in a variety of applications.

    01:27

Related Products

More from Powermax

Powermax45 XP plasma system

Powermax

Versatile, professional-grade plasma system offers increased cut capacity – up to 16 mm metal – as well as enhanced gouging and marking capabilities.

Read more

Powermax30 AIR plasma system

Powermax

Highly portable plasma cutting system includes a built-in air compressor, allowing metal cutting anywhere there is single-phase power.

Read more

Powermax30 XP plasma system

Powermax

Highly portable two-in-one plasma cutting system provides high-power capability for thick metal cutting, and also enables detailed, thin metal cutting.

Read more