Sensor THC

 

Torch height control

The Sensor THC is a full featured torch height control system specifically designed to integrate with Hypertherm Automation’s shape cutting controls. The Sensor THC incorporates the latest advancements in system integration and hardware reliability. With integrated SoftMotion and closed loop servo control, the Sensor THC simply outperforms the competition.

The result is an easy to use height control that can significantly increase the productivity and profitability of your shape cutting operation.


 

Installation and setup features
Complete built-in test for easy hook-up, system test, and configuration.

Built in user programmable process control parameters for initial height sense, plasma arc volts, torch height Disable, automatic kerf crossing detection, skip IHS, and IHS offset.

Automatic retry on arc transfer error.

Complete servo loop adjustments including proportional, integral, derivative, and feed-forward gains.

Arc voltage range 50-300 VDC in 0.5 volt increments

Initial height sense can be done with ohmic contact or position error stall detection.

Manual or full automatic height control.

Auto Arc Voltage Set.

Preflow during IHS.

Support for arc style marking torches



Cycle time comparison information based on actual field testing. Contact Hypertherm Automation for information on advantages of the Sensor THC. Results may vary based on customer application.

Hardware specifications

100-watt Yaskawa AC Servo drive and motor rated at 0.9 amp continuous,  2.8 amp peak, 3000 RPM12 bit analog to digital converter sampled at 1Khz interrupt rate Industrial grade low profile slide using dual bearings with wipers and integrated electrical brake. Maximum load weight 30 Lbs. (13.6 kg) optically isolated ±10VDC drive output and incremental encoder input 12.0” full stroke travel for torch positioning Slide dimensions: 25.75" H (654mm); 5.0” W (127mm); 3.0” D (76 mm)Slide weight: 17lbs (7.7  kg) Electronics operating environment: 0 to 50°C (32 to 122°F); 95% relative humidity (non-condensing)
Options

Pneumatic break away torch mount

Torch mounting blocks

 

Performance specifications

Positioning speed of up to 1000 IPM, 100 mgee’s acceleration

Dynamic tracking to within ±0.25 arc volts in standard applications. Tracking to within ±1.0 arc volts on sloped plate (test done on 30 degree cut slope, at 150 IPM linear travel). ±0.0005” Dynamic positioning accuracy, with 2048 line encoder

1Khz interrupt rate

spacer