The HPR400XD is the fastest, thickest and most versatile HyPerformance Plasma system available on the market.
- Virtually dross free cutting capacity
- mild steel 38 mm (1 1/2") - Production pierce capacity
- mild steel 50 mm (2") - Maximum cutting capacity (edge start)
- mild steel 80 mm (3.2")
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Click to view the Technology that delivers.
Technology that DeliversHypertherm-patented technology delivers more consistent cut quality for longer periods of time at half the operating cost. |
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| HyDefinition technology
Vented nozzle technology aligns and focuses the plasma arc.
HyDefinition technology enables powerful precision cutting for superior quality and consistency. LongLife technology Ramps electrical current and gas pressure up and down in a tightly controlled manner. To reduce electrode and nozzle erosion, LongLife technology delivers consistent HyDefinition cut quality over the longest period of time for a significant reduction in operating cost and downtime. PowerPierce technology Liquid cooled shield technology repels molten metal during piercing. PowerPierce technology enables robust production pierce capability up to 50 mm (2") mild steel. True Hole technology Hypertherm's patent pending True Hole** cutting technology for mild steel is a specific combination of cutting parameters that is optimized for each material thickness and hole size. True Hole technology virtually eliminates taper and dings on holes down to a 1:1 diameter to thickness ratio. True Hole technology produces up to a 50% improvement in mild steel hole cylindricity when compared to other plasma systems available on the market. |
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With thousands of HyPerformance Plasma systems sold around the world, the HPR product family has become the plasma system of choice for customers who demand the most consistent cut quality, highest productivity, lowest operating cost and unmatched reliability.
Learn more
|
Capacity Mild Steel |
Virtually dross free Production (pierce) Severence (edge starts) |
38 mm (1-1/2") 50 mm (2") 80 mm (3.2") |
|---|---|---|
| Stainless Steel |
Production (pierce) Severence (edge starts) |
45 mm (1-3/4")
80 mm (3.2") |
| Aluminum |
Production (pierce) Severence (edge starts) |
45 mm (1-3/4")
80 mm (3.2") |
|
Speed* (Mild steel) |
Optimum quality |
25 mm (1")
2159 mm/m (85 ipm) |
| Cut angle | ISO 9013 range** |
2-5
|
| Weldability |
Ready to weld
|
|
|
Process gases by material (Plasma/shield) |
Mild steel Stainless steel Aluminum |
02/Air, 02/02 |
| Process amps |
Not all processes available for all materials |
30-400
|
* Note: Take care in comparison: competitors often show maximum cutting speeds rather than speeds that deliver the best cuts, as shown above. Cut speeds listed above deliver best cut quality, but cut speeds can be up to 50% faster.
** ISO 9013 is a standard that defines cut quality of thermally cut parts. The lower the range (range 1 is the lowest), the smaller the angle on the cut face. Cut angle in range 4 is better than in range 5.
HPR400XD Consumables
Superior cut quality and consistency
Hyperformance Plasma cuts fine-feature parts with superior quality and consistency - eliminating cost of secondary operations. Patented HyDefinition technology aligns and focuses the plasma arc for more powerful precision cutting up to 80 mm (3.2"). Patented system technologies deliver more consistent cut quality over a longer period of time than other systems available on the market. Hypertherm consumables are manufactured with the highest quality standards and latest patented technology to ensure consistent performance. HyPerformance Plasma cuts stainless steel from thin to thick with a mirror-like finish. |
Maximized productivity
HyPerformance Plasma combines fast cutting speeds, rapid process cycling, quick changeovers and high reliability to maximize productivity. HyPerformance HPR400XD delivers HyDefinition precision at unprecedented speeds. HyDefinition plasma cutting is 2-5 times faster  Rapid cut-to-cut cycle time results in less downtime between cuts. Quick-disconnect torch and intuitive user interface reduce set-up time. Long consumable life and high system reliability maximize productive “arc-on” time. HyPerformance HPR400XD cuts, bevels, and marks a variety of metals, making it the one system that consistently does it all. |
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Minimized operating cost
HyPerformance Plasma lowers operating cost and improves profitability Patented LongLife technology significantly increases consumable life and enables consistent HyDefinition cut quality over the longest period of time. Hypertherm consumables are manufactured with the highest quality standards and latest patented technology to ensure consistently longer life. The combination of LongLife technology and high cut speeds enables Hypertherm systems to produce more cut parts per set of consumables, reducing your cost per part. __________ *True Hole technology requires a HyPerformance Plasma HPRXD auto gas system
with True Hole enabled CNC, THC and nesting software. |
Unmatched reliability
Extensive testing, backed by more than four decades of experience, guarantees the Hypertherm quality you can count on.
During development, the HyPerformance systems endure rigorous reliability testing procedures that are equivalent to over 10 years of use in extreme operating environments.
Hypertherm's engineers leveraged decades of experience to produce a robust and simple system with 50% fewer parts than other systems on the market. Studies have shown that fewer parts directly results in greater reliability.
Self-diagnostics run automatically at startup and continually while cutting to ensure that the system operates at peak performance.
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Technology that DeliversHypertherm-patented technology delivers more consistent cut quality for longer periods of time athalf the operating cost. |
|||||||||||||||
|
HyDefinition technology
Vented nozzle technology aligns and focuses the plasma arc.
HyDefinition technology enables powerful precision cutting for superior quality and consistency. LongLife technology Ramps electrical current and gas pressure up and down in a tightly controlled manner. To reduce electrode and nozzle erosion, LongLife technology delivers consistent HyDefinition cut quality over the longest period of time for a significant reduction in operating cost and downtime. PowerPierce technology Liquid cooled shield technology repels molten metal during piercing. PowerPierce technology enables robust production pierce capability up to 50 mm (2") mild steel. True Hole technology Hypertherm's patent pending True Hole** cutting technology for mild steel is a specific combination of cutting parameters that is optimized for each material thickness and hole size. True Hole technology virtually eliminates taper and dings on holes down to a 1:1 diameter to thickness ratio. True Hole technology produces up to a 50% improvement in mild steel hole cylindricity when compared to other plasma systems available on the market. |
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- Operator Manuals
- None available
- Videos
- HPR400XD Marking And Cutting 2 Inch (14 MB) Watch video
- HPR400XD Marking And Cutting 50mm (14 MB) Watch video
- HPR400XD Marking And Cutting MS Short (9 MB) Watch video
- HPR400XD Marking And Cutting Mild Steel (18 MB) Watch video
- HPR400XD Marking And Cutting SS Short (9 MB) Watch video
- HPR400XD Marking And Cutting Stainless Steel (21 MB) Watch video
- Hypertherm at SEMA Trade Show (19 MB) Watch video
- Hypertherm: 40 years of innovation (60 MB) Watch video
- Optimizing Your Plasma Operation (51 MB) Watch video
- Video: World's Greatest - TV program - July 2008 (14 MB) Watch video
- System Sales Tools
- None available
- Customer stories
- None available
- Product news
- None available
- Photos
- None available
- Logos
- None available
- Advertisements
- None available
- Service Information
- HPR - HyPerformance Plasma Field Service Tool Kit (496 KB) Download
- HPR Firmware Upgrade (791 KB) Download
- HPR Flow Switch Replacement (600 KB) Download
- HPR Gas Console Firmware Upgrade (492 KB) Download
- HPR Manual Gas Console Regulator Replacement (924 KB) Download
- HPR Supplemental Pump Motor Fan (1 MB) Download
- HPR/HSD Transformer Thermistor Replacement (311 KB) Download
- HPR400XD Lifting Strap Kit (136 KB) Download
