Hypertherm
Hypertherm
Hypertherm Sparks
Powermax45 product shot

Handheld or mechanized plasma system
for cutting and gouging metal

Operating data
Cut capacity Handheld Mechanized pierce
Recommended 1/2" (12 mm)  
Maximum 3/4" (19 mm) 3/8" (10 mm)
Severance 1" (25 mm)  
Gouge Capacity
Metal removed per hour: 6.2 lbs (2.8 kg)
Depth x width: 1/8" (2.9 mm) x 1/4" (6.5 mm)
Powermax45 detail
Applications Hand cutting

Gouging

Mechanized cutting

  - X-Y table   - Track systems   - Pipe systems   - Robotic systems

Standard system components

Power supply

T45v hand torch or T45m machine torch

Extra consumables for cutting and gouging

Work cable with clamp, 20' (6 m)

Carry strap

 Specifications

Input Voltages
(±10%)
200 - 240 V, 1-PH, CSA
230 V, 3-PH, CE
400 V, 3-PH, CE
Input Current @ 5.95 kW 200 - 240 V, 34 - 28 A, 1 - PH, CSA
230 V, 30 A, 1 - PH, CE
400 V, 10 A, 3 - PH, CE
Rated Output Voltage 132 VDC
Output current 20 - 45 A
Duty cycle @ 40°C (104°F) 50% @ 45 A, 132 V
60% @ 41 A, 132 V
100% @ 32 A, 132 V
Output for 100% duty cycle
@ 104°F (40°C)
32 A @ 132 V
Maximum OCV 275 VDC
Dimensions with handle 16.75" (426 mm) D; 6.75" (172 mm) W;
13.7" (348 mm) H
Weight with Torch 37 lbs (16.8 kg) CSA
35 lbs (15.8 kg) CE
Gas Supply Clean, dry, oil-free air or nitrogen
Flow rate 360 scfh; 6 cfm (170 l/min)
Input power cable length 10' (3 m)
Work cable length 15' (4.5 m)
Warranty period Full 3-year power supply warranty and a 1-year torch warranty.


Engine-driven generator operation

Engine Drive
Rating (kW)
System Output
(amps)
Performance
(arc stretch)
8 45 Full
6 45 Limited
6 30 Full


Cut Chart

Material
Thickness
Current
Maximum cut speed*
 
inches
mm
amps
ipm
mm/min
Mild Steel 20 GA
14 GA
10 GA
1/4
3/8
1/2
3/4
1
0.9
1.9
3.4
6.4
9.5
12.7
19.1
25.4
45
45
45
45
45
45
45
45
400
360
175
75
40
25
10
5
10160
9144
4445
1905
1016
635
254
127
Stainless Steel 20 GA
14 GA
10 GA
1/4
3/8
1/2
3/4
0.9
1.9
3.4
6.4
9.5
12.7
19.1
45
45
45
45
45
45
45
400
360
150
55
32
18
9
10160
9144
3810
1397
813
457
229
Aluminum 16 GA
14 GA
10 GA
1/4
3/8
1/2
3/4
1.5
1.9
3.4
6.4
9.5
12.7
19.1
45
45
45
45
45
45
45
400
400
280
100
42
25
10
10160
9144
3810
1397
813
457
229

* Maximum cut speeds are the results of Hypertherm’s laboratory testing. For optimum cut performance, actual cutting speeds may vary based on different cutting applications. Refer to the operator manual for more details.

Powermax45 Hand Torch Consumables


Powermax45 Hand Torch Consumables
Key advantages:
Small size and light weight provide unmatched portability among 1/2" (12 mm) machines. Conical Flow™ increases arc energy density for superior cut quality with little dross. Patented drag-cutting technology makes it easy to use - even for first-time operators. Boost Conditioner™ compensates for input voltage variations on 200 - 240 V lines, providing improved performance on low-line voltage, on motor generators and on fluctuating input power. CNC interface and FastConnect™ torch connection increase versatility for handheld and mechanized usage. Dual-angle design extends nozzle life and lowers operating cost. Powercool™ design cools internal components more effectively for greater system reliability and improved uptime.
______________

Powermax45 consumable kit (Now available in the U.S. and Canada)

Powermax45 versus oxyfuel
Powermax45 versus oxyfuel chart
    • 7 reasons plasma beats oxyfuel (292 KB) Download
    • Brochure: Manual Family (1 MB) Download
    • Brochure: Mechanized Plasma Solutions Guide (6 MB) Download
    • Brochure: Powermax Mechanized Applications (583 KB) Download
    • Brochure: Powermax Product Reference Guide (737 KB) Download
    • Brochure: Powermax Selection Guide (2 MB) Download
    • Brochure: Powermax45 (233 KB) Download
    • Powermax Family Consumable Kits (285 KB) Download
    • Training: Plasma Theory and Practice Brochure (152 KB) Download
    • Article: Ranch Dressing (2 MB) Download
    • Common Problems Powermax Training (706 KB) Download
    • Common Problems Powermax Training (5 MB) Download
    • Featured Article: Plasma Powered - Truckin Magazine (913 KB) Download
    • Powermax Sequence of Operations Training (13 MB) Download
    • Powermax Service Overview Training (1 MB) Download
    • Powermax Service Overview Training (13 MB) Download
    • Powermax Subsystems Training (6 MB) Download
    • Application Profile: Pipeline cutting and beveling (177 KB) Download
    • Application: Armored Vehicle Manufacture and Repair (155 KB) Download
    • Application: Commercial Kitchen Installation and Repair (148 KB) Download
    • Application: Commercial Ship Repair (205 KB) Download
    • Application: Concrete Manufacturers (172 KB) Download
    • Application: Dump Trailer Manufacturing (155 KB) Download
    • Application: Electrical Power Companies (177 KB) Download
    • Application: Farm Equipment Maintenance (157 KB) Download
    • Application: Food Processing Plant Maintenance (162 KB) Download
    • Application: General Automotive Repair (177 KB) Download
    • Application: Heating, Ventilation and Air Conditioning (160 KB) Download
    • Application: Highway Equipment Maintenance (192 KB) Download
    • Application: Logging Equipment Maintenance (175 KB) Download
    • Application: Metal Artwork (173 KB) Download
    • Application: Metal Building Construction (173 KB) Download
    • Application: Mining and Excavation Equipment Repair (172 KB) Download
    • Application: Municipal Water Works (188 KB) Download
    • Application: Ornamental Ironworks (189 KB) Download
    • Application: Petro-Chemical Plant Maintenance (189 KB) Download
    • Application: Rail Yard Maintenance (174 KB) Download
    • Application: Recreational Boat Manufacturing (165 KB) Download
    • Application: Sawmill and Lumberyard Maintenance (199 KB) Download
    • Application: Sign Manufacturing (169 KB) Download
    • Application: Solid Waste Removal (194 KB) Download
    • Application: Sprinkler System Installation (165 KB) Download
    • Application: Steel Service Center (186 KB) Download
    • Application: Tank and Vessel Fabrication (170 KB) Download
    • Application: Tractor Trailer Repair (168 KB) Download
    • Application: Transit Bus Repair (148 KB) Download
    • Application: Vocational and Technical Schools (175 KB) Download
    • Application: Waste Water Facilities (161 KB) Download
    • Hypertherm Unveils World's Most Versatile Half-inch Plasma System (19 KB) Download
    • New Consumables Kit for PMX30 and PMX45 (28 KB) Download
    • World's Most Versatile Half-inch Plasma System Now Available in Europe and Asia (19 KB) Download
  • Photos (None Available)
    • None Available
  • Logos (None Available)
    • None Available
  • Advertisements (None Available)
    • None Available
    • Ground Clamp Replacement powermax30 and Powermax45 (174 KB) Download
    • Powermax30/ Powermax45 Fan Replacement (482 KB) Download
    • Powermax30/Powermax45 Solenoid Valve Replacement (649 KB) Download
    • Powermax45 Capacitor Replacement Kit (640 KB) Download
    • Powermax45 Control Board Replacement Kit (403 KB) Download
    • Powermax45 End Cap Replacement Kit (2 MB) Download
    • Powermax45 Filter/Regulator Replacement (393 KB) Download
    • Powermax45 Gas Filter Element Replacement (394 KB) Download
    • Powermax45 Hose Replacement Kit (349 KB) Download
    • Powermax45 Insulator Replacement (999 KB) Download
    • Powermax45 Machine Interface Cable Kit (276 KB) Download
    • Powermax45 Machine Interface Wire Harness Replacement Kit (210 KB) Download
    • Powermax45 Magnetics Subassembly Replacement (1 MB) Download
    • Powermax45 Plastic Base Replacement (631 KB) Download
    • Powermax45 Power Board Replacement Kit (905 KB) Download
    • Powermax45 Power Cord Replacement (817 KB) Download
    • Powermax45 Power Switch Replacement Kit (649 KB) Download
    • Powermax45 Pressure Sensor Cable Replacement (505 KB) Download
    • Powermax45 Quick Disconnect Replacement (Power Supply) (659 KB) Download
    • Powermax45 Raw Arc Voltage Kit (689 KB) Download
    • Powermax45 Service Manual (11 MB) Download
    • Powermax45 Torch Quick Disconnect Repair (342 KB) Download
    • Powermax45 Wire Group Replacement Kit (903 KB) Download
    • Powermax45 Work Lead Replacement Kit (356 KB) Download
    • T30v, T45m, T45v Torch Head Repair (657 KB) Download
    • T30v/T45v Cap Sensor Switch Replacement (515 KB) Download
    • T30v/T45v Torch Head Replacement (422 KB) Download
    • T45m Cap Sensor Switch Replacement (232 KB) Download
    • T45m Gear Rack Replacement (154 KB) Download
    • T45m Main Body Replacement (325 KB) Download
    • T45m Positioning Sleeve Mounting Rings Replacement (233 KB) Download
    • T45m Positioning Sleeve Replacement (151 KB) Download
    • T45m Torch Lead Replacement (209 KB) Download
    • T45v Handle Replacement (503 KB) Download
    • T45v Torch Lead Replacement (527 KB) Download
    • Torch Body Replacement T100, T80, RT80, T60, RT60 (753 KB) Download
Find Us On Facebook  Youtube Logo