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Powermax65

Overview

Offering the latest technological innovations, like Smart Sense™ technology to automatically adjust the gas pressure, the Powermax65 helps you do more than ever before. Seven Duramax™ torch styles provide greater versatility and enable operators to select the right tool for the job.

Relative cut performance on mild steel

Operating data

 Capacity Thickness Cut speed
 

Cutting

Recommended 20 mm (3/4") 500 mm/min (20 ipm)
  25 mm (1") 250 mm/min (10 ipm)
Severance (hand cutting) 32 mm (1-1/4") 125 mm/min (5 ipm)
Pierce * 16 mm (5/8")  
* Pierce rating for handheld use or with automatic torch height control
 Capacity Metal removal rate Groove profile
 

Gouging

Typical gouge 4,8 kg/hr
(10.7 lbs/hr)
3,5 mm D x 6,6 mm W
(0.14" D x 0.26" W)

Specifications

Input voltages CSA 200 – 480 V, 1-PH, 50/60 Hz
200 – 600 V, 3-PH, 50/60 Hz
CE 400 V, 3-PH, 50/60 Hz
Input Current @ 9 kW CSA 200/208/240/480 V, 1-PH, 52/50/44/22 A
200/208/240/480/600 V, 3-PH, 32/31/27/13/13 A
CE 380/400 V, 3-PH, 15.5/15 A
Output current 20 - 65 A
Rated output voltage 139 VDC
Duty cycle @ 40°C (104°F) CSA 50% @ 65 A, 230 – 600 V, 1/3-PH
40% @ 65 A, 200 – 208 V, 1/3-PH
100% @ 46 A, 230 – 600 V, 1/3-PH
CE 50% @ 65 A, 380/400 V, 3-PH
100% @ 46 A, 380/400 V, 3-PH
Open circuit voltage (OCV) CSA 295 VDC
CE 270 VDC
Dimensions with handles 500 mm (19.7") D; 234 mm (9.2") W;
455 mm (17.9") H
Weight with 7.6 m (25') torch CSA 29 kg (64 lbs)
CE 26 kg (57 lbs)
Gas Supply Clean, dry, oil-free air or nitrogen
Recommended gas inlet
flow rate / pressure
Cutting: 189 l/min (400 scfh; 6.7 scfm) @ 85 psi (5.9 bar)
Gouging: 450 scfh; 212 l/min (7.5 scfm) @ 70 psi (4.8 bar)
Input power cable length 3 m (10')
Power supply type Inverter - IGBT

Engine-driven generator operation

Engine drive rating System output current Performance (arc stretch)
15 kW 65 A Full
12 kW 65 A Limited
12 kW 40 A Full
8 kW 40 A Limited
8 kW 30 A Full

Production cut chart

Material Thickness Current Production cut speed *
inches mm amps ipm mm/min
Mild steel 10 GA 3 65 224 6100
1/4 6 65 116 3240
3/8 10 65 62 1500
1/2 12 65 40 1140
5/8 16 65 26 650
Stainless steel 10GA 3 65 296 8260
1/4 6 65 96 2850
3/8 10 65 52 1250
1/2 12 65 32 920
Aluminum 1/8 3 65 336 8800
1/4 6 65 152 4400
3/8 10 65 68 1650
1/2 12 65 48 1330

*Production cut speeds are the result of Hypertherm's laboratory testing.
Production speeds are approximately 80% of maximum.
For optimum cut quality, cutting speeds may vary based on different cutting applications.
Refer to the operator manual for more details.

Buying information

Visit our where to buy page to find a potential partner, or contact Hypertherm directly if you need further assistance.

 
 

Ordering information

Standard configurations

Below are the standard system configurations, which include a power supply, torch and work cable.

  75° hand torch 75° and 15°
hand torches
180° full-length machine torch 180° full-length machine torch and 75° hand torch
Power supplies Voltage configurations 7.6 m (25') 15.2 m (50') 7.6 m (25') 15.2 m (50') 7.6 m (25') 15.2 m (50') 7.6 m (25')
  with Eliminizer filter and cover   without remote pendant with remote pendant without remote pendant with I/O cables (no pendant) with remote pendant without remote pendant with I/O cables (no pendant) with remote pendant
Standard power supply 200-600 V CSA 083270 083273 083271
400 V CE 083279 083282 083280
Power supply with CPC port and voltage divider 200-600 V CSA 083275 083276 083307 083308 083277 083294 083278 083302 083300
400 V CE 083284 083285 083309 083310 083286 083293 083287 083301
Power supply with CPC port, voltage divider, and serial port 200-600 V CSA 083303 083305
400 V CE 083304 083306

Custom configurations

Select a power supply, torch, torch consumable kit, work cable and other components.

Power supply options

  Standard power supply Power supply with CPC port and selectable voltage ratio Power supply with CPC port, selectable voltage ratio and serial interface port (RS-485)
200-600 V CSA 083234 083266 083267
400 V CE 083235 083268 083269

Starter kit consumable options ( Click here for all consumable kit options )

  Handheld Mechanized Mechanized with ohmic retaining cap
Kit 228963 228964 228965

Duramax torch options (For Duramax Hyamp torch part numbers, including long torches, see the Powermax125)

  Hand torches Machine torches Robotic torches
Cable length 75° 15° 180° Mini 180° 45° 90° 180°
4,5 m (15') 059476 059481
7,6 m (25') 059473 059470 059477 059482 059464 059465 059466
10,7 m (35') 059478 059483
15,2 m (50') 059474 059471 059479 059484
22,8 m (75') 059475 059472 059480

Cable options

  Work cables Control cables
Cable length Hand clamp C-style clamp Ring terminal Remote pendant CNC, spade connector, divided voltage CNC, spade connector, no divided voltage CNC, D-sub connector, divided voltage RS-485 Serial comm, unterminated RS-485 Serial comm, D-sub
7,6 m (25') 223035 223203 223209 128650 228350 023206 223048 223236 223239
15,2 m (50') 223034 223204 223210 128651 228351 023279 123896 223237 223240
22,8 m (75') 223033 223205 223211 128652

Recommended Genuine Hypertherm Accessories

Face shield

Face shield
Clear face shield with flip-up shade for cutting and grinding. Safety shield included ANSI Z87.1, CSA Z94.3, CE.

Ordering information

127103 Face shield shade 8
017048 Face shield for hard hat shade 8
017030 Leather neck guard (optional)
Durafit cutting gloves

Durafit cutting gloves
Designed to offer maximum dexterity and fine-motor control.

  • Fire resistant goatskin leather and stretch Nomex® backhand
  • Reinforced leather in wear areas
  • Made in USA

Ordering information

Sizing information
017037 Medium
017038 Large
017039 X-Large
017040 2X-Large
Air filtration kits

Air filtration kits
Ready-to-install kits with a 1-micron filter and an auto-drain moisture separator protects against contaminated air.

Ordering information

128647 Filter only
228570 Filter plus cover for Powermax65/85
228624 Cover only for Powermax65/85
011092 Replacement filter element
Wheel/gantry kits

Wheel/gantry kits
Complete, pre-assembled kits for added mobility or mounting on a cutting table gantry.

Ordering information

229370 Powermax65/85 wheel kit
Leather torch sheathing

Leather torch sheathing
Available in 25' (7.6 m) sections, provides additional protection for torch leads against cuts, burn-through and abrasion.

Ordering information

024548 Brown leather
024877 Black leather with Hypertherm logos
System dust covers

System dust covers
Made from a flame-retardant vinyl, a dust cover will protect your Powermax system for years.

Ordering information

127301 Powermax65/85
Circle cutting guide

Circle cutting guide
Quick and easy setup for accurate circles up to 28" (70 cm) diameter. For optional use as a stand-off guide for straight and bevel cuts. Not for use with Duramax Hyamp torches. Made in USA

Ordering information

127102 Basic kit – 15" (38 cm) arm, wheels and pivot pin
027668 Deluxe kit – 11" (28 cm) arm, wheels, pivot pin, anchor base and plastic case
Magnetic straight edge

Magnetic straight edge
Two magnet blocks with 24" (61 cm) straight edge. Made in USA

Ordering information

017042 Magnetic straight edge

View the full line of Genuine Hypertherm Accessories.

Greener cuts logo

Environmental stewardship is a core value of Hypertherm. Our Powermax products are engineered to meet and exceed global environmental regulations including the RoHS directive.

US flag logo

Powermax systems are engineered
and assembled in the USA.
ISO 9001:2008

Duramax™ torches

Duramax torches are designed for durability and reliability. Spring Start™ technology in the electrode eliminates moving parts in the torch and ensures consistent reliable starting. Electrode end-of-life detection in the power supply combines with long consumable life to reduce operating costs.

The Duramax torch series includes torches for handheld and mechanized cutting and gouging, and robotic cutting.

Duramax torches are compatible with the Powermax105, 85, and 65 systems. Duramax retrofit torches are also available for legacy systems - click for more information.


Click the torch for a larger view.

75° hand torch 15° hand torch 180° full-length machine torch 180° mini machine torch
75° hand torch 15° hand torch 180° full-length machine torch 180° mini machine torch
90° robotic torch 45° robotic torch 180° robotic torch
90° robotic torch 45° robotic torch 180° robotic torch

Duramax™ consumables

There are Duramax consumables for hand cutting, mechanized cutting, gouging, as well as FineCut® consumables for cutting thin metals.

Shield Retaining cap Nozzle Electrode Swirl Ring
Shield Retaining cap Nozzle Electrode Swirl Ring

Look for the red packaging for Duramax consumables
Look for the red package.


Electrodes, Nozzles and Shields are available in bulk quantities. See chart below for bulk kit ordering information.
Convenient Essential consumable kits are available. See chart below for content and ordering information.

Consumable type Torch type Amperage Shield/Deflector Retaining cap Nozzle Electrode Swirl ring
Drag-cutting Hand 45 220818 220854 220941 220842 or 220777 1 220857
65 220819
Mechanized Machine 45 220817 or 220955 2 220854 or 220953 3 220941 220842 or 220777 1 220857
65 220819
FineCut Hand 45 220931 220854 or 220953 3 220930 220842 220947
Machine 220948 220857
Max removal gouging 4 Hand
Machine
45-65 220798 220854 220797 220842 220857
Max control gouging 5 420480

1 For longer consumable life when cutting metal 1/2 inch (12 mm) and under, check out the CopperPlus electrode.
2 Deflector for unshielded cutting.
3 Ohmic retaining cap
4 Designed for aggressive metal removal, achieving deep gouge profiles and extreme metal washing applications.
5 Designed for more precise metal removal, achieving a shallow gouge profile and light washing applications.

HyAccess consumables

For more information on HyAccess consumables, visit the HyAccess product page.

Retaining cap Nozzle Electrode Swirl ring
Consumable type Torch type Amperage Retaining cap Nozzle, cutting Nozzle, gouging Electrode Swirl ring
HyAccess™ Hand 15-65 420413 420410 420412 420408 220857

For a full torch and consumable breakdown of the handheld plasma systems please download the full catalog.

Consumable kits

Essential consumable kits keep your Powermax up and running with an array of genuine Hypertherm cutting consumables.
See chart below for kit contents and ordering information.

Essential kits

Handheld 851465
Mechanized 851466
Mechanized Ohmic 851467


Essential handheld kit for Powermax65

Essential mechanized kit for Powermax65

Kit contents

Part # Description Handheld Qty Mechanized Qty Mechanized Ohmic Qty
220818 Drag Cutting Shield for 65-85 A 2 0 0
220817 Mechanized Cutting Shield 65-85 A 0 2 2
220955 Deflector 0 1 1
220854 Retaining cap 1 1 0
220953 Ohmic retaining cap 0 0 1
220819 Drag cutting / Mechanized cutting Nozzle 65 A 7 7 7
220842 Electrode 7 4 4
220842 CopperPlus electrode 0 3 3
220857 Swirl ring 1 1 1
Total 18 parts 19 parts 19 parts



HyAccess consumables give you the ability to cut in hard to reach places.

HyAccess

Powermax65 428414


HyAccess consumables kit for Powermax65

Kit contents

Part # Part type Amperage/description Quantity
420408 Electrode 15 - 65 A 2
420410 Nozzle, cutting 15 - 65 A 1
420412 Nozzle, gouging 15 - 65 A 1
420413 Retaining cap 15 - 65 A 1
220857 Swirl ring 15 - 65 A 1
  Total 6 parts



HyAccess Duramax cutting
starter pack

Powermax65 428445

HyAccess Duramax cutting starter pack

Kit contents

Part # Description Quantity
420413 Retaining cap 1
420410 Cutting nozzle 1
420408 Electrode 1
  Total 3 parts



HyAccess Duramax gouging
starter pack

Powermax65 428446

HyAccess Duramax gouging starter pack

Kit contents

Part # Description Quantity
420413 Retaining cap 1
420412 Gouging nozzle 1
420408 Electrode 1
  Total 3 parts



Bulk packages

bulk packages

 

Contents Bulk SKU order # Part type Quantity
220777 228934 Electrode 25
220842 228767 Electrode 25
220930 228761 Nozzle 25
220797 228762 Nozzle 25
220941 228765 Nozzle 25
220819 228759 Nozzle 25
220817 228763 Shield 10
220818 228764 Shield 10

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