Hypertherm - Cut with Confidence

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Powermax105

Overview

The Powermax105 delivers superior cut capabilities on 1-1/4" (32 mm) thick metals. It has the duty cycle and industrial performance necessary for tough cutting and gouging jobs.

Seven Duramax torch styles provide versatility for hand cutting, portable automation, x-y table cutting, and robotic cutting and gouging.

Smart Sense™ technology automatically adjusts the gas pressure according to cutting mode and torch lead length. It also detects electrode end-of-life, automatically turning off power to the torch to prevent potential damage to other parts or to the workpiece.

Operating data

 Capacity Thickness Cut speed
 

Cutting

Recommended 32 mm (1-1/4") 500 mm/min (20 ipm)
  38 mm (1-1/2") 250 mm/min (10 ipm)
Severance (hand cutting) 50 mm (2") 125 mm/min (5 ipm)
Pierce* 22 mm (7/8")  
* Pierce rating for handheld use or with automatic torch height control
 Capacity Metal removal rate Groove profile
 

Gouging

Typical gouge 9,8 kg/hr
(21.7 lbs/hr)
6,4 mm D x 7,4 mm W
(0.25" D x 0.29" W)

Specifications

Input voltages CSA 200-600 V, 3-PH, 50/60 Hz
CE 400 V, 3-PH, 50/60 Hz
200-400 V, 3-PH, 50/60 Hz
CCC 380 V, 3-PH, 50/60 Hz
Input current @ 21.9 kW 200/208/240/380/400/480/600 V, 58/56/49/28/25/22 A
Output current 30 - 105 A
Rated output voltage 160 VDC
Duty cycle @ 40°C (104°F) 80% @ 105 A
Open circuit voltage (OCV)
  • 200-600 CSA
  • 380 V CCC
  • 230-400 V CE
  • 400 V CE
  • 300 VDC
  • 288 VDC
  • 288 VDC
  • 292 VDC
Dimensions with handles 592 mm D; 274 mm W; 508 mm H (23.3" D; 10.8" W; 20.0" H)
Weight with 7.6 m (25') torch
  • 200-600 V CSA
  • 380 V CCC/400 V CE
  • 230-400 V CE
  • 45 kg (100 lbs)
  • 41 kg (90.4 lbs)
  • 45 kg (100 lbs)
Gas Supply Clean, dry, oil-free air or nitrogen
Recommended gas inlet
flow rate / pressure
Cutting: 217 l/min (460 scfh) @5.9 bar (85 psi)
Gouging: 227 l/min (480 scfh) @4.8 bar (70 psi)
Input power cable length 3 m (10')*
Power supply type Inverter - IGBT
Engine drive requirement 30 kW for full 105 A output
Certifications CSA-certified for use in the Americas and Asia, except China.
CE, C-Tick, CU/GOST, Ukr, and Serbian — for use in Europe, Australia, Belarus, Kazakhstan, Russia, Serbia, Ukraine, and other countries where accepted.
CCC for use in China.
Warranty Power supplies have a 3-year warranty and torches a 1-year warranty.

*No power cord on some CCC models.

Engine-driven generator operation

Engine drive rating System output current Performance (arc stretch)
30 kW 105 A Full
22.5 kW 105 A Limited
22.5 kW 85 A Full
15 kW 85 A Limited
15 kW 65 A Limited

Production cut chart

Material Thickness Current Production cut speed*
inches mm amps ipm mm/min
Mild steel 1/4 6 105 192 5090
3/8 8 105 116 3870
1/2 12 105 76 2060
3/4 20 105 40 940
Stainless steel 1/4 6 105 224 6000
3/8 8 105 112 4210
1/2 12 105 68 1860
3/4 20 105 34 810
Aluminum 1/4 6 105 265 7090
1/2 12 105 91 2450
3/4 20 105 50 1190

*Production cut speeds are the result of Hypertherm's laboratory testing.
Production speeds are approximately 80% of maximum.
For optimum cut quality, cutting speeds may vary based on different cutting applications.
Refer to the operator manual for more details.

Buying information

Visit our where to buy page to find a potential partner, or contact Hypertherm directly if you need further assistance.

 

Ordering information

Standard configurations

The configurations below include a power supply, one or more torches, a work cable, and a starter consumable kit.

  75° hand torch 75° and 15°
hand torches
180° full-length machine torch 180° full-length machine torch and 75° hand torch
Power supplies Voltage configurations 7.6 m (25') 15.2 m (50') 7.6 m (25') 15.2 m (50') 7.6 m (25') 15.2 m (50') 7.6 m (25')
    without remote pendant with remote pendant without remote pendant with I/O cables (no pendant) with remote pendant without remote pendant with I/O cables (no pendant) with remote pendant
Standard power supply 200-600 V CSA1 059374 059375
230-400 V CE2 059394 059395
400 V CE2 059414 059415
380 V CCC3 059434 059535
Power supply with CPC port and voltage divider 200-600 V CSA 059376 059377 059382 059383 059378 059380 059379 059381 059384
230-400 V CE 059396 059397 059402 059403 059398 059400 059399 059401 059404
400 V CE 059416 059417 059422 059423 059418 059420 059419 059421 059424
380 V CCC 059436 059437 059442 059433 059438 059440 or 0594504 059439 059441 or 0594514
Power supply with CPC port, voltage divider, and serial port 200-600 V CSA 059386 059387
230-400 V CE 059406 059407
400 V CE 059426 059427
380 V CCC 059446 or 0594484 059447 or 0594494

1 For use in the Americas and Asia, except China.
2 For use in China.
3 For use in countries that require CE or GOST marks.
4 Ships without a power cord.

Custom configurations

Select a power supply, torch, torch consumable kit, work cable and other components.

Power supply options

  Standard power supply Power supply with CPC port and selectable voltage ratio Power supply with CPC port, selectable voltage ratio and serial interface port (RS-485)
200-600 V CSA 059370 059371 059372
230-400 V CE 059390 059391 059392
400 V CE 059410 059411 059412
380 V CCC 059430 059431 059432, 059433*

* Does not include a power cord.

Starter kit consumable options

  Handheld Mechanized Mechanized with ohmic retaining cap
Kit 228849 228848 228969

Torch options

  Hand torches Machine torches Robotic torches
Cable length 75° 15° 180° Mini 180° 45° 90° 180°
4,5 m (15') 059476 059481
7,6 m (25') 059473 059470 059477 059482 059464 059465 059466
10,7 m (35') 059478 059483
15,2 m (50') 059474 059471 059479 059484
22,8 m (75') 059475 059472 059480

Cable options

  Work cables Control cables
Cable length Hand clamp C-style clamp Ring terminal Remote pendant CNC, spade connector, divided voltage CNC, spade connector, no divided voltage CNC, D-sub connector, divided voltage RS-485 Serial comm, unterminated RS-485 Serial comm, D-sub
7,6 m (25') 223254 223287 223284 128650 228350 023206 223048 223236 223239
15,2 m (50') 223255 223288 223285 128651 228351 023279 123896 223237 223240
22,8 m (75') 223256 223289 223286 128652

Recommended Hypertherm genuine accessories

  • Hypertherm plasma cutting gloves, 127169
  • Powermax125 wheel kit, 229467
  • Powermax125 gantry kit, 229570
  • System storage dust cover, 127360
  • Eliminizer filter and cover, 228890
  • Replacement filter element for Eliminizer, 011092
  • Torch lead cover, black, 024877
Greener cuts  logo

Environmental stewardship is a core value of Hypertherm. Our Powermax products are engineered to meet and exceed global environmental regulations including the RoHS directive.

US flag logo

Engineered and assembled in the USA.
ISO 9001:2008

Duramax™ torches

Duramax torches are designed for durability and reliability. Spring Start™ technology in the electrode eliminates moving parts in the torch and ensures consistent reliable starting. Electrode end-of-life detection in the power supply combines with long consumable life to reduce operating costs.

The Duramax torch series includes torches for handheld and mechanized cutting and gouging, and robotic cutting.

Duramax torches are compatible with the Powermax105, 85, and 65 systems.


Click the torch for a larger view.

75° hand torch 15° hand torch 180° full-length machine torch 180° mini machine torch
75° hand torch 15° hand torch 180° full-length machine torch 180° mini machine torch
90° robotic torch 45° robotic torch 180° robotic torch
90° robotic torch 45° robotic torch 180° robotic torch

Duramax™ consumables

There are Duramax consumables for hand cutting, mechanized cutting, gouging, as well as FineCut® consumables for cutting thin metals.

Shield Retaining cap Nozzle Electrode Swirl Ring

Torch consumable parts

Nozzles and electrodes are available in various quantities. Contact your distributor for more information.
For longer consumable life when cutting metal 1/2 inch (12 mm) and under, check out the CopperPlus electrode.

Consumable type Torch type Amperage Nozzle Shield/Deflector Retaining cap Electrode Swirl ring
Drag-cutting Hand 45 220941 220818 220854 220842 220994
65 220819
85 220816
105 220990 220992
Mechanized Machine 45 220941 220817 or 2209551 220854 or 2209532 220842 220994
65 220819
85 220816
105 220990 220993 or 2209551
FineCut Hand
Machine
45 220930 220931 220854 or 2209532 220842 220947
220948 220994
Gouging Hand
Machine
30-105 220991 220798 220854 220842 220994

1 Deflector for unshielded cutting.

2 Ohmic retaining cap

For a full torch and consumable breakdown of the handheld plasma systems please download the full catalog.

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