Hypertherm - Cut with Confidence

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Powermax105

Overview

The Powermax105 delivers superior cut capabilities on 1-1/4" (32 mm) thick metals. It has the duty cycle and industrial performance necessary for tough cutting and gouging jobs.

Seven Duramax torch styles provide versatility for hand cutting, portable automation, x-y table cutting, and robotic cutting and gouging.

Smart Sense™ technology automatically adjusts the gas pressure according to cutting mode and torch lead length. It also detects electrode end-of-life, automatically turning off power to the torch to prevent potential damage to other parts or to the workpiece.

Powermax105 cut performance chart

Operating data

 Capacity Thickness Cut speed
 

Cutting

Recommended 32 mm (1-1/4") 500 mm/min (20 ipm)
  38 mm (1-1/2") 250 mm/min (10 ipm)
Severance (hand cutting) 50 mm (2") 125 mm/min (5 ipm)
Pierce * 22 mm (7/8")  
* Pierce rating for handheld use or with automatic torch height control
 Capacity Metal removal rate Groove profile
 

Gouging

Typical gouge 9,8 kg/hr
(21.7 lbs/hr)
6,4 mm D x 7,4 mm W
(0.25" D x 0.29" W)

Specifications

Input voltages CSA 200-600 V, 3-PH, 50/60 Hz
CE 400 V, 3-PH, 50/60 Hz
200-400 V, 3-PH, 50/60 Hz
CCC 380 V, 3-PH, 50/60 Hz
Input current @ 21.9 kW 200/208/240/380/400/480/600 V, 58/56/49/28/25/22 A
Output current 30 - 105 A
Rated output voltage 160 VDC
Duty cycle @ 40°C (104°F) 80% @ 105 A
Open circuit voltage (OCV)
  • 200-600 CSA
  • 380 V CCC
  • 230-400 V CE
  • 400 V CE
  • 300 VDC
  • 288 VDC
  • 288 VDC
  • 292 VDC
Dimensions with handles 592 mm D; 274 mm W; 508 mm H (23.3" D; 10.8" W; 20.0" H)
Weight with 7.6 m (25') torch
  • 200-600 V CSA
  • 380 V CCC/400 V CE
  • 230-400 V CE
  • 45 kg (100 lbs)
  • 41 kg (90.4 lbs)
  • 45 kg (100 lbs)
Gas Supply Clean, dry, oil-free air or nitrogen
Recommended gas inlet
flow rate / pressure
Cutting: 217 l/min (460 scfh) @5.9 bar (85 psi)
Gouging: 227 l/min (480 scfh) @4.8 bar (70 psi)
Input power cable length 3 m (10') *
Power supply type Inverter - IGBT
Engine drive requirement 30 kW for full 105 A output
Certifications CSA-certified for use in the Americas and Asia, except China.
CE, C-Tick, CU/GOST, Ukr, and Serbian — for use in Europe, Australia, Belarus, Kazakhstan, Russia, Serbia, Ukraine, and other countries where accepted.
CCC for use in China.
Warranty Power supplies have a 3-year warranty and torches a 1-year warranty.

*No power cord on some CCC models.

Engine-driven generator operation

Engine drive rating System output current Performance (arc stretch)
30 kW 105 A Full
22.5 kW 105 A Limited
22.5 kW 85 A Full
15 kW 85 A Limited
15 kW 65 A Limited

Production cut chart

Material Thickness Current Production cut speed *
inches mm amps ipm mm/min
Mild steel 1/4 6 105 192 5090
3/8 8 105 116 3870
1/2 12 105 76 2060
3/4 20 105 40 940
Stainless steel 1/4 6 105 224 6000
3/8 8 105 112 4210
1/2 12 105 68 1860
3/4 20 105 34 810
Aluminum 1/4 6 105 265 7090
1/2 12 105 91 2450
3/4 20 105 50 1190

*Production cut speeds are the result of Hypertherm's laboratory testing.
Production speeds are approximately 80% of maximum.
For optimum cut quality, cutting speeds may vary based on different cutting applications.
Refer to the operator manual for more details.

Buying information

Visit our where to buy page to find a potential partner, or contact Hypertherm directly if you need further assistance.

 
 

Ordering information

Standard configurations

The configurations below include a power supply, one or more torches, a work cable, and a starter consumable kit.

  75° hand torch 75° and 15°
hand torches
180° full-length machine torch 180° full-length machine torch and 75° hand torch
Power supplies Voltage configurations 7.6 m (25') 15.2 m (50') 7.6 m (25') 15.2 m (50') 7.6 m (25') 15.2 m (50') 7.6 m (25')
    without remote pendant with remote pendant without remote pendant with I/O cables (no pendant) with remote pendant without remote pendant with I/O cables (no pendant) with remote pendant
Standard power supply 200-600 V CSA 1 059374 059375
230-400 V CE 2 059394 059395
400 V CE 2 059414 059415
380 V CCC 3 059434 059535
Power supply with CPC port and voltage divider 200-600 V CSA 059376 059377 059382 059383 059378 059380 059379 059381 059384
230-400 V CE 059396 059397 059402 059403 059398 059400 059399 059401 059404
400 V CE 059416 059417 059422 059423 059418 059420 059419 059421 059424
380 V CCC 059436 059437 059442 059433 059438 059440 or 059450 4 059439 059441 or 059451 4
Power supply with CPC port, voltage divider, and serial port 200-600 V CSA 059386 059387
230-400 V CE 059406 059407
400 V CE 059426 059427
380 V CCC 059446 or 059448 4 059447 or 059449 4

1 For use in the Americas and Asia, except China.
2 For use in countries that require CE or GOST marks.
3 For use in China.
4 Ships without a power cord.

Custom configurations

Select a power supply, torch, torch consumable kit, work cable and other components.

Power supply options

  Standard power supply Power supply with CPC port and selectable voltage ratio Power supply with CPC port, selectable voltage ratio and serial interface port (RS-485)
200-600 V CSA 059370 059371 059372
230-400 V CE 059390 059391 059392
400 V CE 059410 059411 059412
380 V CCC 059430 059431 059432, 059433 *

* Does not include a power cord.

Starter kit consumable options ( Click here for all consumable kit options )

  Handheld Mechanized Mechanized with ohmic retaining cap
Kit 228849 228848 228969

Duramax torch options (For Duramax Hyamp torch part numbers, including long torches, see the Powermax125)

  Hand torches Machine torches Robotic torches
Cable length 75° 15° 180° Mini 180° 45° 90° 180°
4,5 m (15') 059476 059481
7,6 m (25') 059473 059470 059477 059482 059464 059465 059466
10,7 m (35') 059478 059483
15,2 m (50') 059474 059471 059479 059484
22,8 m (75') 059475 059472 059480

Cable options

  Work cables Control cables
Cable length Hand clamp C-style clamp Ring terminal Remote pendant CNC, spade connector, divided voltage CNC, spade connector, no divided voltage CNC, D-sub connector, divided voltage RS-485 Serial comm, unterminated RS-485 Serial comm, D-sub
7,6 m (25') 223254 223287 223284 128650 228350 023206 223048 223236 223239
15,2 m (50') 223255 223288 223285 128651 228351 023279 123896 223237 223240
22,8 m (75') 223256 223289 223286 128652

Recommended Genuine Hypertherm Accessories

Hyamp helmet

Hyamp helmet
Premium auto-dim shade 8–12 with large 5100 square mm viewing area for cutting, welding and gouging. Includes clear safety shields and sticker sheet. ANSI Z87.1, CSA Z94.3, CE.

Ordering information

017031 Hyamp helmet
Hyamp cutting and gouging gloves

Hyamp cutting and gouging gloves
Insulated for heavy duty applications. Gun-cut palm design with seamless trigger finger and extended cuff provide flexibility and protection.

  • Fire resistant goatskin leather and suede
  • Padded areas for extra heat and abrasion protection
  • Made in USA

Ordering information

Sizing information
017025 Medium
017026 Large
017027 X-Large
017028 2X-Large
Air filtration kits

Air filtration kits
Ready-to-install kits with a 1-micron filter and an auto-drain moisture separator protects against contaminated air.

Ordering information

128647 Filter only
228890 Filter plus cover for Powermax105/125
101215 Cover only for Powermax105/125
011092 Replacement filter element
Wheel/gantry kits

Wheel/gantry kits
Complete, pre-assembled kits for added mobility or mounting on a cutting table gantry.

Ordering information

229467 Powermax105/125 wheel kit
229570 Powermax105/125 gantry kit
Leather torch sheathing

Leather torch sheathing
Available in 25' (7.6 m) sections, provides additional protection for torch leads against cuts, burn-through and abrasion.

Ordering information

024548 Brown leather
024877 Black leather with Hypertherm logos
System dust covers

System dust covers
Made from a flame-retardant vinyl, a dust cover will protect your Powermax system for years.

Ordering information

127360 Powermax105/125
Circle cutting guide

Circle cutting guide
Quick and easy setup for accurate circles up to 28" (70 cm) diameter. For optional use as a stand-off guide for straight and bevel cuts. Not for use with Duramax Hyamp torches. Made in USA

Ordering information

127102 Basic kit – 15" (38 cm) arm, wheels and pivot pin
027668 Deluxe kit – 11" (28 cm) arm, wheels, pivot pin, anchor base and plastic case
Magnetic straight edge

Magnetic straight edge
Two magnet blocks with 24" (61 cm) straight edge. Made in USA

Ordering information

017042 Magnetic straight edge

View the full line of Genuine Hypertherm Accessories.

Greener cuts  logo

Environmental stewardship is a core value of Hypertherm. Our Powermax products are engineered to meet and exceed global environmental regulations including the RoHS directive.

US flag logo

Powermax systems are engineered
and assembled in the USA.
ISO 9001:2008

Duramax™ torches

Duramax torches are designed for durability and reliability. Spring Start™ technology in the electrode eliminates moving parts in the torch and ensures consistent reliable starting. Electrode end-of-life detection in the power supply combines with long consumable life to reduce operating costs.

The Duramax torch series includes torches for handheld and mechanized cutting and gouging, and robotic cutting.

Duramax torches are compatible with the Powermax105, 85, and 65 systems. Duramax retrofit torches are also available for legacy systems - click for more information.


Click the torch for a larger view.

75° hand torch 15° hand torch 180° full-length machine torch 180° mini machine torch
75° hand torch 15° hand torch 180° full-length machine torch 180° mini machine torch
90° robotic torch 45° robotic torch 180° robotic torch
90° robotic torch 45° robotic torch 180° robotic torch

Consumables

There are Duramax consumables for hand cutting, mechanized cutting, gouging, as well as FineCut® consumables ( see chart below) for cutting thin metals.

Shield Retaining cap Nozzle Electrode Swirl Ring
Shield Retaining cap Nozzle Electrode Swirl Ring

Look for the red packaging for Duramax consumables
Look for the red package.


Electrodes, Nozzles and Shields are available in bulk quantities. See chart below for bulk kit ordering information.
Convenient Essential consumable kits are available. See chart below for content and ordering information.

Consumable type Torch type Amperage Shield/Deflector Retaining cap Nozzle Electrode Swirl ring
Drag-cutting Hand 45 220818 220854 220941 220842
or
220777 1
220994
65 220819
85 220816
105 220992 220990
Mechanized Machine 45 220817 or 220955 2 220854 or 220953 3 220941 220842
or
220777 1
220994
65 220819
85 220816
105 220993 or 220955 2 220990
FineCut Hand
Machine
45 220931 220854 or 220953 3 220930 220842 220947
220948 220994
Gouging Hand
Machine
30-105 220798 220854 220991 220842 220994

1 For longer consumable life when cutting metal 1/2 inch (12 mm) and under, check out the CopperPlus electrode.
2 Deflector for unshielded cutting.
3 Ohmic retaining cap

HyAccess consumables

For more information on HyAccess consumables, visit the HyAccess product page.

Retaining cap Nozzle Electrode Swirl ring
Consumable type Torch type Amperage Retaining cap Nozzle, cutting Nozzle, gouging Electrode Swirl ring
HyAccess™ Hand 15-65 420413 420410 420412 420408 220857

For a full torch and consumable breakdown of the handheld plasma systems please download the full catalog.

Consumable kits

Essential consumable kits keep your Powermax up and running with an array of genuine Hypertherm cutting consumables.
See chart below for kit contents and ordering information.

Essential kits

Handheld 851471
Mechanized 851472
Mechanized Ohmic 851473


Essential handheld kit for Powermax105

Essential mechanized kit for Powermax105

Kit contents

Part # Description Handheld Qty Mechanized Qty Mechanized Ohmic Qty
220992 Shield 2 0 0
220817 Mechanized Cutting Shield 65-85 A 0 1 1
220993 Mechanized Cutting Shield 105 A 0 2 2
220854 Retaining cap 1 1 0
220953 Ohmic retaining cap 0 0 1
220990 Drag cutting / Mechanized cutting Nozzle 105 A 7 5 5
220819 Mechanized cutting Nozzle 65 A 0 1 1
220816 Mechanized cutting Nozzle 85 A 0 1 1
220842 Electrode 7 4 4
220777 CopperPlus electrode 0 3 3
220994 Swirl ring 105 A 1 1 1
Total 18 parts 19 parts 19 parts



HyAccess consumables give you the ability to cut in hard to reach places.

HyAccess

Powermax105 428414


HyAccess consumables kit for Powermax65

Kit contents

Part # Part type Amperage/description Quantity
420408 Electrode 15 - 65 A 2
420410 Nozzle, cutting 15 - 65 A 1
420412 Nozzle, gouging 15 - 65 A 1
420413 Retaining cap 15 - 65 A 1
220857 Swirl ring 15 - 65 A 1
  Total 6 parts



HyAccess Duramax cutting
starter pack

Powermax85 428445

HyAccess Duramax cutting starter pack

Kit contents

Part # Description Quantity
420413 Retaining cap 1
420410 Cutting nozzle 1
420408 Electrode 1
  Total 3 parts



HyAccess Duramax gouging
starter pack

Powermax85 428446

HyAccess Duramax gouging starter pack

Kit contents

Part # Description Quantity
420413 Retaining cap 1
420412 Gouging nozzle 1
420408 Electrode 1
  Total 3 parts



Bulk packages

bulk packages

 

Contents Bulk SKU order # Part type Quantity
220777 228934 Electrode 25
220842 228767 Electrode 25
220816 228760 Nozzle 25
220819 228759 Nozzle 25
220930 228761 Nozzle 25
220797 228762 Nozzle 25
220941 228765 Nozzle 25
220990 228797 Nozzle 25
220991 228796 Nozzle 25
220992 228798 Shield 10
220993 228799 Shield 10
220817 228763 Shield 10
220818 228764 Shield 10

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