Hypertherm
Hypertherm
Hypertherm Sparks

Powermax45

Powermax45 product shot

Click here for more Powermax45 information.

Handheld or mechanized plasma system
for cutting and gouging metal


Operating data
Capacity Thickness Cut speed
  Handheld cut
Recommended 1/2" (12 mm) 20 ipm
(500 mm/min)
  3/4"(19 mm) 10 ipm
(250 mm/min)
Severance 1" (25 mm) 5 ipm
(125 mm/min.)
Pierce 1/2" (12 mm) *  
* Pierce rating for handheld use or with automatic torch height control.
Metal removal rate
  Gouge capacity
  6.2 lbs. (2.8 kg) per hour
  Groove profile
  .13" (3.3 mm) D x .22" (5.5 mm) W

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Powermax45 detail

Our best selling system, the Powermax45 is the most versatile and portable 1/2" (12 mm) machine on the market, with a broad set of application capabilities that make it a truly multi-purpose tool. The Powermax45 cuts or gouges faster, easier and better than any other product in its class.


Applications

  • Hand cutting
  • Gouging
  • Mechanized cutting
  • - X-Y Table
  • - Track systems
  • - Pipe systems
  • - Robotic systems

Key power supply advantages

  • Small size and light weight provide unmatched portability among 1⁄2" (12 mm) machines.
  • Boost Conditioner™ (on CSA models) compensates for input voltage variations on 200 – 240 V lines, providing improved performance on low-line voltage, on motor generators and on fluctuating input power.
  • CNC interface and FastConnect™ torch connection increase versatility for handheld and mechanized usage.
  • Powercool™ design cools internal components more effectively for greater system reliability and improved uptime.

Key torch advantages

  • Conical Flow™ increases arc energy density for superior cut quality with little dross.
  • Patented drag-cutting technology makes it easy to use – even for first‑time operators.
  • Dual-angle design extends nozzle life and lowers operating cost.

Relative cut performance on mild steel.

Relative cut performance on mild steel

 Specifications

Input Voltages
(± 10%)		 CSA
CE 		200 – 240 V, 1-PH, 50-60 Hz
230 V, 1-PH, 50-60 Hz
400 V, 3-PH, 50-60 Hz
Input Current @5.95 kW CSA

CE		 200/230 V, 1-PH, 34/28 A
230 V, 1-PH, 30 A
380/400 V, 3-PH, 10.5/10 A
Output current   20 - 45 A
Rated output voltage   132 VDC
Duty cycle @ 40°C (104°F) CSA



CE


CE		 50% @ 45 A, 200 – 240 V, 1-PH
60% @ 41 A, 200 – 240 V, 1-PH
100% @ 32 A, 200 – 240 V, 1-PH
50% @ 45 A, 230 V, 1-PH
60% @ 41 A, 230 V, 1-PH
100% @ 32 A, 230 V, 1-PH
50% @ 45 A, 380/400 V, 3-PH
60% @ 41 A, 380/400 V, 3-PH
100% @ 32 A, 380/400 V, 3-PH
Open circuit voltage (OCV)   275 VDC
Dimensions with handles   16.75" (426 mm) D; 6.75" (172 mm) W;
13.7" (348 mm) H
Weight with 20' (6.1 m) torch CSA
CE		 37 lbs (17 kg)
35 lbs (16 kg)
Gas Supply   Clean, dry, oil-free air or nitrogen
Recommended gas inlet
flow rate / pressure		 Cutting:    360 scfh; 6 cfm (170 l/min) @ 80 psi (5.5 bar)
Gouging:  360 scfh; 6 cfm (170 l/min) @ 60 psi (4.1 bar)
Input power cable length   10' (3 m)
Power supply type   Inverter - IGBT


Engine-driven generator operation

Engine Drive
Rating (kW)
System Output
(amps)
Performance
(arc stretch)
8
45
Full
6
45
Limited
6
30
Full


Cut Chart

Material Thickness Current Maximum cut speed*
  inches mm
amps
ipm
mm/min
Mild Steel 10 GA
1/4
3/8
1/2
3/4
1
3
6
10
12
19
25
45
45
45
45
45
45
175
75
40
25
10
5
4445
1905
1016
635
254
127
Stainless Steel 10 GA
1/4
3/8
1/2
3/4
3
6
10
12
19
45
45
45
45
45
150
55
32
18
9
3810
1397
813
457
229
Aluminum 10 GA 1/4
3/8
1/2
3/4
3
6
10
12
19
45
45
45
45
45
280
100
42
25
10
7112
2540
1067
635
254

* Maximum cut speeds are the results of Hypertherm’s laboratory testing.
For optimum cut performance, actual cutting speeds may vary based on different cutting applications.
Refer to the operator manual for more details.

Hypertherm sells products through a worldwide network of authorized distributors.
To find a distributor, click here.

Standard configurations

Below are some of the most common system configurations which include a power supply, torch and work cable.

Input voltages Handheld systems Mechanized systems
T45v torch
20' (6 m)		 T45v torch
50' (15 m)		 T45m torch
25' (7.6 m)		 T45m torch
35' (10.7 m)		 T45m torch
50' (15 m)
200 – 240 V CSA1 088016 088017 088022 088023 088024
230 V CE2 088018 088019 088025 088026 088027
400 V CE2 088020 088021 088028 088029 088030

1 For use in the Americas and Asia, except China.
2 For use in countries that require CE, CCC or GOST marks.



Custom configurations

Select power supply, torch, work cable and other components.

Power supply options

  Power supply with CPC port and 50: 1 voltage ratio
200 – 240 V CSA 088013
230 V CE 088015
400 V CE 088014

Component options

Cable
length 		Torches Control cables

T45v
T45m		 Remote
pendant		 CNC spade
plug 3		 CNC spade
plug 4
20' (6 m) 088008        
25' (7.6 m)   088010 128650 228350 023206
35' (10.7 m)   088011      
50' (15 m) 088009 088012 128651 228351 023279

3 For use with automation equipment that requires divided arc voltage.
4 For use when divided arc voltage is not required.


RoHS logo
This system meets the RoHS directive restricting the use of lead, mercury, cadmium and other hazardous compounds.
US flag logo
Engineered and assembled in the USA.
Power supplies have a 3-year warranty and torches have a 1-year warranty.
ISO 9001:2008

Torch Consumable Parts

Nozzles and electrodes are available in various quantities. Contact your distributor for more information.
To find a distributor, click here.

T45v drag-cutting parts
Shield
Deflector		 Retaining cap Nozzle Swirl Ring Electrode
Torch consumable parts
Consumable
type		 Torch
type		 Amperage Nozzle Shield/
Deflector		 Retaining cap Electrode Swirl ring
Drag-cutting Hand 30 220480 220569 220483 220478 220479
45 220671 220674 220713 220669 220670
Mechanized Machine 45 220671 220673 220713 or
220719 (Ohmic)		 220669 220670
Gouging Hand 220672 220675 220713 220669 220670
Machine

For a full torch and consumable breakdown of the Handheld plasma systems please go to the
consumables page here or download the full catalog here.

    • 7 reasons plasma beats oxyfuel (966 KB) Download
    • 7 reasons plasma beats oxyfuel - A4 (369 KB) Download
    • Brochure: Integrated Cutting Solution (2 MB) Download
    • Brochure: Manual Family (595 KB) Download
    • Brochure: Manual Family - A4 (568 KB) Download
    • Brochure: Mechanized Plasma Solutions Guide (717 KB) Download
    • Brochure: Powermax Mechanized Applications (826 KB) Download
    • Brochure: Powermax45 (337 KB) Download
    • Plasma Theory and Practice brochure - A4 (162 KB) Download
    • Powermax Mechanized Applications - A4 (750 KB) Download
    • Powermax Selection Guide (3 MB) Download
    • Powermax Selection Guide - A4 (2 MB) Download
    • Powermax45 - A4 (281 KB) Download
    • Brochure: Powermax45 Torch (479 KB) Download
    • Brochure: Powermax45 Consumable kit (376 KB) Download
    • Consumables kits brochure (312 KB) Download
    • Consumables kits brochure - A4 (314 KB) Download
    • 2011 Torch and Consumables Catalog for Powermax and MAX plasma systems (23 MB) Download
    • Torch and consumables for Powermax and MAX plasma systems - A4 (23 MB) Download
  • Customer stories (None Available)
    • None Available
    • Hypertherm Unveils World's Most Versatile Half-inch Plasma System (19 KB) Download
    • World's Most Versatile Half-inch Plasma System Now Available in Europe and Asia (19 KB) Download
  • Photos (None Available)
    • None Available
  • Logos (None Available)
    • None Available
  • Advertisements (None Available)
    • None Available
    • Ground Clamp Replacement powermax30 and Powermax45 (174 KB) Download
    • Power Switch Replacement (673 KB) Download
    • Powermax30/ Powermax45 Fan Replacement (482 KB) Download
    • Powermax30/Powermax45 Solenoid Valve Replacement (649 KB) Download
    • Powermax45 Capacitor Replacement Kit (640 KB) Download
    • Powermax45 End Cap Replacement Kit (2 MB) Download
    • Powermax45 Filter/regulator Replacement (274 KB) Download
    • Powermax45 Gas Filter Element Replacement (394 KB) Download
    • Powermax45 Hose Replacement (363 KB) Download
    • Powermax45 Insulator Replacement (999 KB) Download
    • Powermax45 Machine Interface Wire Harness Replacement Kit (210 KB) Download
    • Powermax45 Magnetics Subassembly Replacement (1 MB) Download
    • Powermax45 Plastic Base Replacement (631 KB) Download
    • Powermax45 Power Board Replacement Kit (905 KB) Download
    • Powermax45 Power Cord Replacement (817 KB) Download
    • Powermax45 Pressure Sensor Cable Replacement (505 KB) Download
    • Powermax45 Quick Disconnect Replacement (Power Supply) (659 KB) Download
    • Powermax45 Raw Arc Voltage Kit (688 KB) Download
    • Powermax45 Wire Group Replacement Kit (903 KB) Download
    • Powermax45 Work Lead Replacement Kit (356 KB) Download
    • Powermax45/65/85 Machine Interface Cable Kit (1 MB) Download
    • Powermax45®, Powermax65®, and Powermax85® Torch Quick Disconnect Repair (595 KB) Download
    • T30v, T45m, T45v Torch Head Repair (657 KB) Download
    • T30v, T45v, and Duramax Series Hand Torches — Cap Sensor Switch Replacement (1 MB) Download
    • T30v/T45v Torch Head Replacement (422 KB) Download
    • T45 Main Body Replacement (345 KB) Download
    • T45m Gear Rack Replacement (154 KB) Download
    • T45m Positioning Sleeve Mounting Rings Replacement (233 KB) Download
    • T45m Positioning Sleeve Replacement (151 KB) Download
    • T45m Torch Lead Replacement (209 KB) Download
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    • T45v Handle Replacement (503 KB) Download
    • Powermax45 Service Manual (11 MB) Download
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