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Powermax125

Overview

With the maximum power and performance for air plasma in our line, the Powermax125 severs 57 mm (2-1/4") thick metals at 125 mm/min (5 ipm). With 100% duty cycle and Powermax reliability, it is ready for the most demanding cutting and gouging jobs.

New Duramax Hyamp torch styles provide versatility for hand cutting, portable automation, x-y table cutting, and robotic cutting and gouging. Smart Sense™ technology automatically adjusts the gas pressure according to cutting mode and torch lead length. It also detects electrode end-of-life, automatically turning off power to the torch to prevent potential damage to other parts or the workpiece.

Operating data

 Capacity Thickness Cut speed
 

Cutting

Recommended 38 mm (1-1/2") 457 mm/min (18 ipm)
  44 mm (1-3/4") 250 mm/min (10 ipm)
Severance (hand cutting) 57 mm (2-1/4") 125 mm/min (5 ipm)
Pierce* 25 mm (1")  
* Pierce rating for handheld use or with automatic torch height control
 Capacity Metal removal rate Groove profile*
 

Gouging

Typical gouge 12,52 kg/hr
(27.6 lbs/hr)
4,3 mm-7,9 mm D x 6,1 mm-9,9 mm W
(0.17-0.31" D x 0.24–0.39" W)
* Actual groove profile varies with torch angle, arc stretch, and technique

Specifications

Input voltages CSA 480/600 V, 3-PH, 50/60 Hz
CE 400 V, 3-PH, 50/60 Hz
CCC 380 V, 3-PH, 50/60 Hz
Input current @ 21.9 kW 300/400/480/600 V, 38/36/31/24 A
Output current 30 - 125 A
Rated output voltage 175 VDC
Duty cycle @ 40°C (104°F) 100% @ 125 A
Open circuit voltage (OCV)
  • 400/600 CSA
  • 380 V CCC
  • 400 V CE
  • 320 VDC
  • 290 VDC
  • 305 VDC
Dimensions with handles 592 mm D; 274 mm W; 508 mm H (23.3" D; 10.8" W; 20.0" H)
Weight with 7.6 m (25') torch 480 V   47,9 kg (105.7 lbs)
600 V   47,5 kg (104.7 lbs)
380 V   45,2 kg (99.6 lbs)
400 V   48,9 kg (107.8 lbs)
Gas Supply Clean, dry, oil-free air or nitrogen
Recommended gas inlet
flow rate / pressure
Cutting: 260 l/min (550 scfh) @ 5.9 bar (85 psi)
Gouging: 212 l/min (450 scfh) @ 4.1 bar (60 psi)
Input power cable length 3 m (10')*
Power supply type Inverter - IGBT
Engine drive requirement 40 kW for full 125 A output
Certifications CSA-certified for use in the Americas and Asia, except China.
CE, C-Tick, CU/GOST, Ukr, and Serbian — for use in Europe, Australia, Belarus, Kazakhstan, Russia, Serbia, Ukraine, and other countries where accepted.
CCC for use in China.
Warranty Power supplies have a 3-year warranty and torches a 1-year warranty.

*No power cord on CCC models.

Engine-driven generator operation

Engine drive rating System output current Performance (arc stretch)
40 kW 125 A Full
30 kW 125 A Limited
30 kW 100 A Full
25 kW 100 A Limited
22.5 kW 75 A Full
20 kW 75 A Limited
20 kW 60 A Full
15 kW 60 A Limited
12 kW 40 A Full
10 kW 40 A Limited
10 kW 30 A Full
8 kW 30 A Limited

Production cut chart

Material Thickness Current Production cut speed*
inches mm amps ipm mm/min
Mild steel 1/4 6 125 225 5960
1/2 12 125 93 2510
3/4 20 125 48 1140
1 25 125 30 780
Stainless steel 1/4 6 125 288 7690
3/8 8 125 154 5550
1/2 12 125 98 2710
3/4 20 125 43 1030
Aluminum 1/4 6 125 320 8560
1/2 12 125 114 3070
3/4 20 125 62 1500
1 25 125 40 1050

*Production cut speeds are the result of Hypertherm's laboratory testing.
Production speeds are approximately 80% of maximum.
For optimum cut quality, cutting speeds may vary based on different cutting applications.
Refer to the operator manual for more details.

Buying information

Visit our where to buy page to find a potential partner, or contact Hypertherm directly if you need further assistance.

Pricing

Complete configurations starting at $7,500.

(Manufacturer's list price. Dealer prices may vary.)

 

Ordering information

Below are the standard system configurations, which include a power supply, torch and work cable.

  85° hand torch 85° and 15°
hand torches
180° full-length machine torch 180° full-length machine torch and 85° hand torch
Power supplies Voltage configurations 7.6 m (25') 15.2 m (50') 7.6 m (25') 15.2 m (50') 7.6 m (25') 15.2 m (50') 15.2 m (50') / 7.6 m (25')
    without remote pendant with remote pendant without remote pendant with I/O cables (no pendant) with remote pendant without remote pendant with I/O cables (no pendant) with remote pendant
Power supply with CPC port and voltage divider 480 V CSA1 059536 059537 059538 059569 059539 059540 059541
600 V CSA 059546 059547 059555 059570 059552 059553 059554
380 V CCC2 059556 059557 059558 059559
400 V CE3 059526 059527 059528 059572 059530 059531 059529
Power supply with CPC port, voltage divider, and serial port 480 V 059542 059544 059543 059545
600 V 059550 059548 059551 059549
380 V CCC 059560 059561
400 V CE 059532 059534 059533 059535

1 For use in the Americas and Asia, except China.
2 For use in China.
3 For use in countries that require CE or GOST marks.

Custom configurations

Select a power supply, torch, torch consumable kit, work cable and other components.

Power supply options

  Power supply with CPC port and voltage divider Power supply with CPC port, voltage divider, and serial port
480 V CSA 059488 059489
600 V CSA 059509 059510
380 V CCC 059490* 059491*
400 V CE 059486 059487

* Does not include a power cord.

Starter kit consumable options

  Handheld Mechanized Mechanized with ohmic retaining cap
Kit 428099 428100 428101

Torch options

  Hand torches Machine torches Robotic torches 1 Long torches 1
Cable length 85° 15° 180° Mini 180° 45° 90° 180° 0,6 m (2'),45° 0,6 m (2'),90° 1,2 m (4'),45° 1,2 m (4'),90°
4,5 m (15') 059519 059514
7,6 m (25') 059492 059495 059520 059515 059564 059565 059566 059562 059563 059567 059568
10,7 m (35') 059521 059516
15,2 m (50') 059493 059496 059522 059517 059579 059580 059581 059582
22,8 m (75') 059494 059497 059523

1 Available Q1 2014

Cable options

  Work cables Control cables
Cable length Hand clamp C-style clamp Ring terminal Remote pendant CNC, spade connector, divided voltage CNC, spade connector, no divided voltage CNC, D-sub connector, divided voltage RS-485 Serial comm, unterminated RS-485 Serial comm, D-sub
7,6 m (25') 223292 223298 223295 128650 228350 023206 223048 223236 223239
15,2 m (50') 223293 223299 223296 128651 228351 023279 123896 223237 223240
22,8 m (75') 223294 223300 223297 128652

Recommended Hypertherm genuine accessories

  • Hypertherm plasma cutting gloves, 127169
  • Powermax125 wheel kit, 229467
  • Powermax125 gantry kit, 229570
  • System storage dust cover, 127360
  • Eliminizer filter and cover, 228890
  • Replacement filter element for Eliminizer, 011092
  • Torch lead cover, black, 024877


Wheel kit



Leather torch sheathing


System dust cover


Air filtration kit


Greener cuts  logo
Environmental stewardship is a core value of Hypertherm. Our Powermax products are engineered to meet and exceed global environmental regulations including the RoHS directive.
US flag logo
Engineered and assembled in the USA.
Power supplies have a 3-year warranty and torches have a 1-year warranty.
ISO 9001:2008

Duramax™ Hyamp torches

New Duramax Hyamp torches are impact-resistant and designed for high heat to stand up to industrial use and harsh environments. Electrode end-of-life detection in the power supply combines with long consumable life to reduce operating costs.

The Duramax Hyamp torch series has torches for every application, including handheld and mechanized cutting and gouging, robotic cutting, and scrapping.

Although designed for the Powermax125, these torches are also compatible with the Powermax105, 85, and 65 systems.


Click the torch for a larger view.

85° hand torch 15° hand torch 180° full-length machine torch 180° mini machine torch
85° hand torch 15° hand torch 180° full-length machine torch 180° mini machine torch
180° robotic torch 45° robotic torch 90° robotic torch
180° robotic torch 45° robotic torch 90° robotic torch 45° 2' long torch
45° 4' long torch 90° 4' long torch
90° 2' long torch

Duramax™ Hyamp consumables

Shield Retaining cap Nozzle Swirl Ring Electrode

Torch consumable parts

Nozzles and electrodes are available in various quantities. Contact your distributor for more information.

Consumable type torch type Amperage Nozzle Shield/
Deflector
Retaining cap Swirl ring Electrode
Drag-cutting Hand 45
65
125
420158
420169
220975
420172
420172
420000
220977 220997 220971
Mechanized Machine 45
65
125/105
420158
420169
220975
420168
420168
220976
220977 or 420156* 220997 220971
FineCut® Hand
Machine
45 420151 420152 220977 or 420156* 420159
220997
220971
Gouging Hand
Machine
30-125 420001 420112 220977 220997 220971

* Ohmic retaining cap

For a full torch and consumable breakdown of the handheld plasma systems please download the full catalog.

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