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Powermax125

Overview

With the maximum power and performance for air plasma, the new Powermax125 cuts fast and thick. A 100% duty cycle, a 1" (25 mm) mechanized pierce capability, and a gouging metal removal rate of 27.6 lbs/hr (12.52 kg/hr) make the Powermax125 the tool for any industrial cutting and gouging job.

New Duramax Hyamp torch styles provide versatility for hand cutting, portable automation, x-y table cutting, and robotic cutting and gouging. Smart Sense™ technology automatically adjusts the gas pressure according to cutting mode and torch lead length. It also detects electrode end-of-life, automatically turning off power to the torch to prevent potential damage to other parts or the workpiece.

Powermax125 cut performance chart

Operating data

 Capacity Thickness Cut speed
 

Cutting

Recommended 38 mm (1-1/2") 457 mm/min (18 ipm)
  44 mm (1-3/4") 250 mm/min (10 ipm)
Severance (hand cutting) 57 mm (2-1/4") 125 mm/min (5 ipm)
Pierce* 25 mm (1")  
* Pierce rating for handheld use or with automatic torch height control
 Capacity Metal removal rate Groove profile*
 

Gouging

Typical gouge 12,52 kg/hr
(27.6 lbs/hr)
4,3 mm-7,9 mm D x 6,1 mm-9,9 mm W
(0.17-0.31" D x 0.24–0.39" W)
* Actual groove profile varies with torch angle, arc stretch, and technique

Specifications

Input voltages CSA 480/600 V, 3-PH, 50/60 Hz
CE 400 V, 3-PH, 50/60 Hz
CCC 380 V, 3-PH, 50/60 Hz
Input current @ 21.9 kW 300/400/480/600 V, 38/36/31/24 A
Output current 30 - 125 A
Rated output voltage 175 VDC
Duty cycle @ 40°C (104°F) 100% @ 125 A
Open circuit voltage (OCV)
  • 400/600 CSA
  • 380 V CCC
  • 400 V CE
  • 320 VDC
  • 290 VDC
  • 305 VDC
Dimensions with handles 592 mm D; 274 mm W; 508 mm H (23.3" D; 10.8" W; 20.0" H)
Weight with 7.6 m (25') torch 480 V   47,9 kg (105.7 lbs)
600 V   47,5 kg (104.7 lbs)
380 V   45,2 kg (99.6 lbs)
400 V   48,9 kg (107.8 lbs)
Gas Supply Clean, dry, oil-free air or nitrogen
Recommended gas inlet
flow rate / pressure
Cutting: 260 l/min (550 scfh) @ 5.9 bar (85 psi)
Gouging: 212 l/min (450 scfh) @ 4.1 bar (60 psi)
Input power cable length 3 m (10')*
Power supply type Inverter - IGBT
Engine drive requirement 40 kW for full 125 A output
Certifications CSA-certified for use in the Americas and Asia, except China.
CE, C-Tick, CU/GOST, Ukr, and Serbian — for use in Europe, Australia, Belarus, Kazakhstan, Russia, Serbia, Ukraine, and other countries where accepted.
CCC for use in China.
Warranty Power supplies have a 3-year warranty and torches a 1-year warranty.

*No power cord on CCC models.

Engine-driven generator operation

Engine drive rating System output current Performance (arc stretch)
40 kW 125 A Full
30 kW 125 A Limited
30 kW 100 A Full
25 kW 100 A Limited
22.5 kW 75 A Full
20 kW 75 A Limited
20 kW 60 A Full
15 kW 60 A Limited
12 kW 40 A Full
10 kW 40 A Limited
10 kW 30 A Full
8 kW 30 A Limited

Production cut chart

Material Thickness Current Production cut speed*
inches mm amps ipm mm/min
Mild steel 1/4 6 125 225 5960
1/2 12 125 93 2510
3/4 20 125 48 1140
1 25 125 30 780
Stainless steel 1/4 6 125 288 7690
3/8 8 125 154 5550
1/2 12 125 98 2710
3/4 20 125 43 1030
Aluminum 1/4 6 125 320 8560
1/2 12 125 114 3070
3/4 20 125 62 1500
1 25 125 40 1050

*Production cut speeds are the result of Hypertherm's laboratory testing.
Production speeds are approximately 80% of maximum.
For optimum cut quality, cutting speeds may vary based on different cutting applications.
Refer to the operator manual for more details.

Buying information

Visit our where to buy page to find a potential partner, or contact Hypertherm directly if you need further assistance.

Pricing

Complete configurations starting at $7,500.

(Manufacturer's list price. Dealer prices may vary.)

 

Ordering information

Below are the standard system configurations, which include a power supply, torch and work cable.

  85° hand torch 85° and 15°
hand torches
180° full-length machine torch 180° full-length machine torch and 85° hand torch
Power supplies Voltage configurations 7.6 m (25') 15.2 m (50') 7.6 m (25') 15.2 m (50') 7.6 m (25') 15.2 m (50') 15.2 m (50') / 7.6 m (25')
    without remote pendant with remote pendant without remote pendant with I/O cables (no pendant) with remote pendant without remote pendant with I/O cables (no pendant) with remote pendant
Power supply with CPC port and voltage divider 480 V CSA1 059536 059537 059538 059569 059539 059540 059541
600 V CSA 059546 059547 059555 059570 059552 059553 059554
380 V CCC2 059556 059557 059558 059559
400 V CE3 059526 059527 059528 059572 059530 059531 059529
Power supply with CPC port, voltage divider, and serial port 480 V 059542 059544 059543 059545
600 V 059550 059548 059551 059549
380 V CCC 059560 059561
400 V CE 059532 059534 059533 059535

1 For use in the Americas and Asia, except China.
2 For use in China.
3 For use in countries that require CE or GOST marks.

Custom configurations

Select a power supply, torch, torch consumable kit, work cable and other components.

Power supply options

  Power supply with CPC port and voltage divider Power supply with CPC port, voltage divider, and serial port
480 V CSA 059488 059489
600 V CSA 059509 059510
380 V CCC 059490* 059491*
400 V CE 059486 059487

* Does not include a power cord.

Starter kit consumable options (Click here for all consumable kit options )

  Handheld Mechanized Mechanized with ohmic retaining cap
Kit 428099 428100 428101

Duramax Hyamp torch options

  Hand torches Machine torches Robotic torches Long torches
Cable length 85° 15° 180° Mini 180° 45° 90° 180° 0,6 m (2'),45° 0,6 m (2'),90° 1,2 m (4'),45° 1,2 m (4'),90°
4,5 m (15') 059519 059514
7,6 m (25') 059492 059495 059520 059515 059564 059565 059566 059562 059563 059567 059568
10,7 m (35') 059521 059516
15,2 m (50') 059493 059496 059522 059517 059579 059580 059581 059582
22,8 m (75') 059494 059497 059523

Cable options

  Work cables Control cables
Cable length Hand clamp C-style clamp Ring terminal Remote pendant CNC, spade connector, divided voltage CNC, spade connector, no divided voltage CNC, D-sub connector, divided voltage RS-485 Serial comm, unterminated RS-485 Serial comm, D-sub
7,6 m (25') 223292 223298 223295 128650 228350 023206 223048 223236 223239
15,2 m (50') 223293 223299 223296 128651 228351 023279 123896 223237 223240
22,8 m (75') 223294 223300 223297 128652

Recommended Genuine Hypertherm Accessories

Hyamp helmet

Hyamp helmet
Premium auto-dim shade 8–12 with large 5100 square mm viewing area for cutting, welding and gouging. Includes clear safety shields, pouch and sticker sheet. ANSI Z87.1, CSA Z94.3, CE.

Ordering information

017031Hyamp helmet
Hyamp cutting and gouging gloves

Hyamp cutting and gouging gloves
Insulated for heavy duty applications. Gun-cut palm design with seamless trigger finger and extended cuff provide flexibility and protection.

  • Fire resistant goatskin leather and suede
  • Padded areas for extra heat and abrasion protection
  • Made in USA

Ordering information

017025Medium
017026Large
017027X-Large
0170282X-Large
Air filtration kits

Air filtration kits
Ready-to-install kits with a 1-micron filter and an auto-drain moisture separator protects against contaminated air.

Ordering information

128647Filter only
228890Filter plus cover Powermax105/125
101215Cover only for Powermax105/125
011092Replacement filter element
Wheel/gantry kits

Wheel/gantry kits
Complete, pre-assembled kits for added mobility or mounting on a cutting table gantry.

Ordering information

229467Powermax105/125
wheel kit
229570Powermax105/125
gantry kit
Leather torch sheathing

Leather torch sheathing
Available in 25' (7.6 m) sections, provides additional protection for torch leads against cuts, burn-through and abrasion.

Ordering information

024548Brown leather
024877Black leather with Hypertherm logos
System dust covers

System dust covers
Made from a flame-retardant vinyl, a dust cover will protect your Powermax system for years.

Ordering information

127360Powermax105/125
Circle cutting guide

Hyamp circle cutting guide
Quick and easy setup for accurate circles up to 28" (70 cm) diameter with a Duramax Hyamp torch. For optional use as a stand-off guide for straight and bevel cuts.

Ordering information

017053Hyamp circle guide
Magnetic straight edge

Magnetic straight edge
Two magnet blocks with 24" (61 cm) straight edge. Made in USA

Ordering information

017042Magnetic straight edge

View the full line of Genuine Hypertherm Accessories.

Greener cuts  logo

Environmental stewardship is a core value of Hypertherm. Our Powermax products are engineered to meet and exceed global environmental regulations including the RoHS directive.

US flag logo

Powermax systems are engineered
and assembled in the USA.
ISO 9001:2008

Duramax™ Hyamp torches

New Duramax Hyamp torches are impact-resistant and designed for high heat to stand up to industrial use and harsh environments. Electrode end-of-life detection in the power supply combines with long consumable life to reduce operating costs.

The Duramax Hyamp torch series has torches for every application, including handheld and mechanized cutting and gouging, robotic cutting, and scrapping.

The Duramax torch series includes torches for handheld and mechanized cutting and gouging, and robotic cutting.

Duramax torches are compatible with the Powermax105, 85, and 65 systems. Duramax retrofit torches are also available for legacy systems - click for more information.


Click the torch for a larger view.

85° hand torch 15° hand torch 180° full-length machine torch 180° mini machine torch
85° hand torch 15° hand torch 180° full-length machine torch 180° mini machine torch
180° robotic torch 45° robotic torch 90° robotic torch 45° 2' long torch
180° robotic torch 45° robotic torch 90° robotic torch 45° 2' long torch
45° 4' long torch 90° 4' long torch
90° 2' long torch
45° 4' long torch 90° 4' long torch
90° 2' long torch

Duramax™ Hyamp consumables

Shield Retaining cap Nozzle Swirl Ring Electrode
Shield Retaining cap Nozzle Swirl Ring Electrode
Hypertherm Duramax Hyamp consumable packaging

There are Duramax consumables for hand cutting, mechanized cutting, gouging, as well as FineCut® consumables (see chart below) for cutting thin metals.

Consumable type torch type Amperage Nozzle Shield/
Deflector
Retaining cap Swirl ring Electrode
Drag-cutting Hand 45
65
125
420158
420169
220975
420172
420172
420000
220977 220997 220971
Mechanized Machine 45
65
125/105
420158
420169
220975
420168
420168
220976
220977 or 420156* 220997 220971
FineCut® Hand
Machine
45 420151 420152 220977 or 420156* 420159
220997
220971
Gouging Hand
Machine
30-125 420001 420112 220977 220997 220971

* Ohmic retaining cap

For a full torch and consumable breakdown of the handheld plasma systems please download the full catalog.

Consumable kits

All-in-one

Handheld851370
Mechanized851380

All-in-one Kit consumables for Powermax105

Kit contents

Part TypeAmperage/Description HandheldMechanized
Electrode35 A -125 A66
Nozzle105 A - 125 A22
Nozzle 65 A11
Nozzle45 A11
Nozzle30 A - 45 A FineCut11
Nozzle125 A Gouging11
Shield105 A - 125 A Mechanized01
Shield125 A Gouging11
Shield45 - 65 A Mechanized01
Shield30 A - 45 A FineCut11
Shield45 A FineCut, Mech, Ohmic10
Shield65/85/105 A Gouging10
Retaining Cap30 A - 125 A 11
Retaining Cap30 A - 125 A Mech, Ohmic 01
Swirl Ring30 A - 125 A11
Swirl Ring30 A - 45 A Fine Cut11
Total 19 parts20 parts


FineCut

Handheld / Mechanized 851400

FineCut Kit consumables for Powermax125

Kit contents

Part TypeAmperage/Description Handheld / Mechanized
Electrode30 A - 125 A3
Nozzle30 A - 45 A FineCut3
Shield30 A - 45 A FineCut2
Swirl Ring30 A - 45 A FineCut1
Total8 parts

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